Page 125 of 223

Downloaded from www.Manualslib.com manuals search engine 119
CLUTCH
GEARBOX
TRANSMISSION
CHECKING THE OIL PRESSURE IN THE AM6 AUTOMATIC GEARBOX
Checking the torque converter.
WARNING: This check has to be of short duration (2 seconds), as it causes a rapid
rise in the temperature of the oil in the automatic gearbox.
Respect the following checking conditions:
- Engine at operating temperature.
- Gear lever in position D.
- Press on the brake pedal.
- Accelerate the engine to the maximum engine speed (see below).
Gear lever position.: D.
Maximum engine speed for ES9A : 2400 ± 50 rpm.
Maximum engine speed for DT17 : 2600 ± 50 rpm.
Diagnosis:
- If the maximum engine speed obtained is lower than the value indicated, the torque
converter is the cause.
- If the maximum engine speed obtained is higher than the value indicated, the automatic
gearbox is the cause (slipping).
Additional operations.
Remove tools [1]and [2].
Refit the screw (2), with a new seal.
Reposition the pipe (1).
Refit the air filter housing.
B1BP3END
Angl-C6-page101-120-2005 4/02/05 17:25 Page 119
Page 209 of 223
Downloaded from www.Manualslib.com manuals search engine 203
AIR
CONDITIONING
capacity
AIR CONDITIONING R 134.a (HFC)
Vehicle
ES9A625
C612/05 ➔
SD 7 C16 135 SP 10
DT17BTED4525 Engine version DateRefrigerant
Refill
(± 25 gr)Compressor
Variable
Oil quantity
ccOil
reference
Angl-C6-page203-217-2005 4/02/05 17:40 Page 203
Page 210 of 223
Downloaded from www.Manualslib.com manuals search engine Compressor
The variable capacity air conditioning compressor has external control.
The internal pneumatic valve is replaced by an external electrovalve.Condenser
The condenser has a cylinder incorporating the function of aircon fluid
reservoir and with integral filtering cartridge.
NOTE: The filtering cartridge is not interchangeable.
SPECIAL FEATURES: AIR CONDITIONING SYSTEM
204
AIR
CONDITIONING
Angl-C6-page203-217-2005 4/02/05 17:40 Page 204
Page 211 of 223
Downloaded from www.Manualslib.com manuals search engine 205
AIR
CONDITIONING
SPECIAL FEATURES: AIR CONDITIONING SYSTEM
Tightening
Requirements for fitting the inlet and outlet brackets:
- Aircon compressor.
- Aircon condenser.
- Aircon pressure reducer valve.
IMPERATIVE: Assembly requirement: the bracket(s) «f» must be against
their interface(s) before the nut(s) are tightened.
IMPERATIVE: Respect the tightening torques.
C5HP1CWC
Angl-C6-page203-217-2005 4/02/05 17:40 Page 205
Page 212 of 223
Downloaded from www.Manualslib.com manuals search engine 206
AIR
CONDITIONING
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Pollen filter
The pollen filter is located on the driver's side under the dashboard to the
right of the steering column.IMPERATIVE: Respect the safety and cleanliness requirements.
Removing.
Remove the trim (1)under the dashboard (driver's side).
Release the tab at "b".
Tilt, lift and remove the cover (2).
Remove the pollen filter (3).
NOTE:If the tab "b"is damaged, position a screw for soft materials at "a".
Refitting.
Refit the various components in reverse order to removal.
C5FP0S1CC5HP1BDD
Angl-C6-page203-217-2005 4/02/05 17:40 Page 206
Page 213 of 223

Downloaded from www.Manualslib.com manuals search engine 207
AIR
CONDITIONING
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Compressor lubricant
ESSENTIAL: The compressor lubricant is extremely hygroscopic; always use FRESH oil.
Checking the compressor oil level
There are three specific cases:
- 1)Repairs to a system without leaks.
- 2)Slow leak.
- 3)Fast leak.
1) Repairing a system without leaks.
a) - Using draining/recovery equipment not fitted with an oil decanter.
- Drain the system as slowly as possible via the LOW PRESSUREvalve, so as not to lose any oil.
- No more oil should be added when filling the system with R 134.afluid.
b) - Using draining/filling equipment fitted with an oil decanter.
- Drain the R 134.afluid from the system in accordance with the instructions in the equipment handbook.
- Measure the amount of oil recovered.
- Add the same amount of NEWoil when filling the system with R 134.afluid.
c) - Replacing a compressor.
- Remove the old compressor, drain it and measure the oil quantity.
- Drain the new compressor (supplied full), so that the same amount of NEWoil is left in the compressor as was in the old compressor.
- No more oil should be added when filling the system with R 134.afluid.
Angl-C6-page203-217-2005 4/02/05 17:40 Page 207
Page 214 of 223
Downloaded from www.Manualslib.com manuals search engine 208
AIR
CONDITIONING
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Checking the compressor oil level (continued)
2) Slow leak.
Slow leaks do not lead to oil loss, therefore the same procedure should be followed as if there was no leak at all.
3) Fast leak.
This type of leak causes both oil loss as well as allowing air to enter the system.
It is therefore necessary to:
- Replace the dryer.
- Drain as much oil as possible (when replacing the faulty component).
Either before or during filling of the system with R 134.afluid, introduce 80 ccof NEWoil into the system.
If changing one of the following components, add as below:
- A drying bottle : 15 ccof compressor oil.
- A condenser or an evaporator : 20 cc of compressor oil.
- A high pressure or low pressure pipe : 5 ccof compressor oil.
- A drying cartridge : 15 ccof compressor oil.
Angl-C6-page203-217-2005 4/02/05 17:40 Page 208
Page 215 of 223
Downloaded from www.Manualslib.com manuals search engine 209
AIR
CONDITIONING
CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM
Equipment: EXXOTest
Tooling (tools and Equipment flash).
Exxoclim : 2.4.2-1.
Method of use: See instructions.
E5AP2N5D
Equipment:VALEO
Tooling.
Clim test 2 : 4372-T.
Method of use: See instructions.
E5AP2N4D
Angl-C6-page203-217-2005 4/02/05 17:40 Page 209