4AT(H4SO)-112
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Symptom Related Diagnostic
No shift occurs from 3rd to 4th gear.TCM
Shift solenoid 1
ATF temperature sensor
Control valve
2-4 brake
Engine brake is not effected when select lever is in “3” range. Inhibitor switch
TCM
Throttle position sensor
Control valve
Engine brake is not effected when select lever is in “3” or “2”
range. Control valve
Engine brake is not effected when select lever is in “1” range. Control valve
Low & reverse brake
Shift characteristics are erroneous. Inhibitor switch
TCM
Front vehicle speed sensor
Rear vehicle speed sensor
Throttle position sensor
Control valve
Ground earth
No lock-up occurs.TCM
Throttle position sensor
ATF temperature sensor
Control valve
Lock-up facing
Engine speed signal
Parking brake is not effected. Select cable
Select lever
Parking mechanism Shift lever cannot be moved or is hard to move from “P” range.
ATF spurts out. ATF level too high
Differential oil spurts out. Differential gear oil too high
Differential oil level changes excessively. Seal pipe
Double oil seal
Odor is produced from ATF supply pipe.High clutch
2-4 brake
Low & reverse clutch
Reverse clutch
Lock-up facing
ATF deterioration
Shock occurs from 1st to 2nd gear.TCM
Throttle position sensor
2-4 brake duty solenoid
ATF temperature sensor
Line pressure duty solenoid
Control valve
2-4 brake
ATF deterioration
Engine performance
2-4 brake timing solenoid
Slippage occurs from 1st to 2nd gear.TCM
Throttle position sensor
2-4 brake duty solenoid
ATF temperature sensor
Line pressure duty solenoid
Control valve
2-4 brake
2-4 brake timing solenoid
High clutch Symptom Problem parts
4AT(H4DOTC)-16
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Subaru Select Monitor
6) Using the scroll key, move the display screen up or down until desired data is shown.
A list of the support data is shown in the following table.
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
Contents Display Unit of measure
Battery voltage Battery Voltage V
Rear vehicle speed sensor signal Rear Wheel Speed km/h or MPH
Front vehicle speed sensor signal Front Wheel Speed km/h or MPH
Engine speed signal Engine Speed rpm
ATF temperature signal ATF Temp.°C or °F
Throttle position signal Throttle Sensor Voltage V
Gear position Gear Position —
Line pressure control duty ratio Line Pressure Duty Ratio %
Lock up clutch control duty ratio Lock Up Duty Ratio %
Transfer clutch control duty ratio Transfer Duty Ratio %
Power supply for throttle position sensor Throttle Sensor Power V
Torque converter turbine speed signal Turbine Revolution Speed rpm
2-4 brake timing pressure control duty ratio Brake Clutch Duty Ratio %
Low clutch duty ratio L/C Duty %
High clutch duty ratio H/C Duty %
Low & reverse brake duty ratio L&R/B Duty %
Throttle position Throttle position %
Accelerator pedal position Accel. Opening Angle %
Cruise control system Cruise Control Signal ON or OFF
Automatic transmission fluid temperature lamp ATF Temperature Lamp ON or OFF
Stop light switch signal Stop Light Switch ON or OFF
ABS signal ABS Signal ON or OFF
Parking range signal P Range Signal ON or OFF
Neutral range signal N Range Signal ON or OFF
Reverse range signal R Range Signal ON or OFF
Drive range signal D Range Signal ON or OFF
3rd range signal 3rd Range Signal ON or OFF
2nd range signal 2nd Range Signal ON or OFF
1st range signal 1st Range Signal ON or OFF
AT diagnosis indicator lamp Diagnosis Lamp ON or OFF
POWER switch signal POWER Switch ON or OFF
HOLD switch signal HOLD Switch ON or OFF
FWD switch signal FWD SW ON or OFF
Shift lock solenoid signal Shift Lock solenoid ON or OFF
4AT(H4DOTC)-17
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Subaru Select Monitor
3. CLEAR MEMORY MODE
1) On the «Main Menu» display screen, select the
{2. Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen,
select the {Transmission Control System} and press
the [YES] key.
3) Press the [YES] key after the information of
transmission type is displayed.
4) On the «Transmission Diagnosis» display screen,
select the {Clear Memory} and press the [YES] key.
5) When the “Done” is shown on display screen,
turn the Subaru Select Monitor and ignition switch
to OFF.
NOTE:
For details concerning operation procedure, refer
to the SUBARU SELECT MONITOR OPERATION
MANUAL.
When {Clear Memory 2} is selected and executed,
DTC and learned control memory is cleared. If Clear
Memory 2 is performed, execute the learning con-
trol.
Select Monitor.>
4. FACILITATION OF LEARNING CON-
TROL
1) Shift the select lever to “P” range, and apply
parking brake.
2) Lift-up the vehicle.
3) Connect the Subaru Select Monitor to data link
connector, and then turn the ignition switch to ON.
4) Perform the {Clear Memory 2} using Subaru Select
Monitor.
5) Using Subaru Select Monitor, check that the DTC
is not output.
aru Select Monitor.>
6) Warm-up the engine until the ATF temperature
which is displayed on the Subaru Select Monitor is
within 60 — 90°C (140 — 194°F).
ERATION, Subaru Select Monitor.>
7) Shift the select lever to “R” range.
8) Turn all switches including headlight, air condi-
tioner, seat heater, rear defogger and etc. to OFF.
9) Turn the ignition switch to OFF.
10) Depress the brake pedal fully until the facilitation
of learning control is completed when the “Communi-
cation Failed!” is displayed on Subaru Select Monitor.
11) Turn the ignition switch to ON.
12) Check that the Subaru Select Monitor is re-
turned to normal operation.
13) Shift the select lever to “P” range, and then wait
for more than 3 seconds.14) Shift the select lever to “R” range, and then wait
for more than 3 seconds.
15) Shift the select lever to “N” range, and then wait
for more than 3 seconds.
16) Shift the select lever to “D” range, and then wait
for more than 3 seconds.
17) Shift the select lever to “N” range, and then wait
for more than 3 seconds.
18) Slightly depress the accelerator pedal fully.
19) Slightly release the accelerator pedal fully.
20) Start the engine, and idle it.
21) Shift the select lever to “D” range.
22) Start the facilitation of learning control. At this
time, the POWER indicator light in combination meter
blinks at 2 Hz. When the POWER indicator light does
not blink, turn the ignition switch to OFF and repeat
the procedures from step 4). When the POWER indi-
cator light which blinking at 2 Hz changes to blink at
0.5 Hz, facilitation of learning control is completed.
NOTE:
When blinking of POWER indicator light changes
from 2 Hz to 4 Hz during facilitation of learning con-
trol, repeat the procedure from step 4).
23) Shift the select lever to “N” range, and then turn
the ignition switch to OFF.
24) Shift the select lever to the “P” range, and then
complete the facilitation of learning control.
4AT(H4DOTC)-127
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Symptom Related Diagnostic
Excessive time lag occurs when select lever is shifted from “N”
to “R” range. Control valve
Low & reverse clutch
Reverse clutch
Line pressure linear solenoid
Seal ring
Front gasket of transmission case
Vehicle does not start in any shift range (engine stalls). Parking brake mechanism
Planetary gear
Vehicle does not start in any shift range (engine revving up). Strainer
Line pressure linear solenoid
Control valve
Drive pinion
Hypoid gear
Axle shaft
Differential gear
Oil pump
Input shaft
Output shaft
Planetary gear
Drive plate
ATF level too low
Front gasket of transmission case
Vehicle does not start in “R” range only (engine revving up). Select cable
Select lever
Line pressure linear solenoid
Control valve
Low & reverse clutch
Reverse clutch
Vehicle does not start in “R” range only (engine stalls). Low clutch
2-4 brake
Planetary gear
Parking brake mechanism
Vehicle does not start in “D”, “3” range only (engine revving up). Low clutch
One-way clutch
Vehicle does not start in “D”, “3” or “2” range only (engine rev-
ving up).Low clutch
Vehicle does not start in “D”, “3” or “2” range only (engine
stalls).Reverse clutch
Vehicle starts in “R” range only (engine revving up). Control valve
Acceleration during standing starts is poor (high stall rpm). Control valve
Low clutch
Reverse clutch
ATF level too low
ATF deterioration
Front gasket of transmission case
Differential gear oil level too high or too low
Acceleration during standing starts is poor (low stall rpm). Oil pump
Torque converter one-way clutch
Engine performance
Acceleration is poor when select lever is in “D”, “3” or “2” range
(normal stall rpm).TCM
Control valve
High clutch
2-4 brake
Planetary gear
Acceleration is poor when select lever is in “R” (normal stall
rpm). Control valve
High clutch
2-4 brake
Planetary gear Symptom Problem parts
4AT(H4DOTC)-128
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Symptom Related Diagnostic
No shift occurs from 1st to 2nd gear.TCM
Rear vehicle speed sensor
Front vehicle speed sensor
Throttle position sensor
Control valve
2-4 brake
No shift occurs from 2nd to 3rd gear.TCM
Control valve
High clutch
No shift occurs from 3rd to 4th gear.TCM
ATF temperature sensor
Control valve
2-4 brake
Engine brake is not effected when select lever is in “3” range. Inhibitor switch
TCM
Throttle position sensor
Control valve
Engine brake is not effected when select lever is in “3” or “2”
range.Control valve
Engine brake is not effected when select lever is in “1” range. Control valve
Low & reverse brake
Shift characteristics are erroneous. Inhibitor switch
TCM
Front vehicle speed sensor
Rear vehicle speed sensor
Throttle position sensor
Control valve
Ground earth
No lock-up occurs.TCM
Torque converter turbine speed sensor
Throttle position sensor
ATF temperature sensor
Control valve
Lock-up facing
Engine speed signal
Parking brake is not effected. Select cable
Select lever
Parking mechanism Shift lever cannot be moved or is hard to move from “P” range.
ATF spurts out. ATF level too high
Differential oil spurts out. Differential gear oil too high
Differential oil level changes excessively. Seal pipe
Double oil seal
Odor is produced from ATF supply pipe.High clutch
2-4 brake
Low & reverse clutch
Reverse clutch
Lock-up facing
ATF deterioration
Shock occurs from 1st to 2nd gear.TCM
Torque converter turbine speed sensor
Accelerator pedal position sensor
2-4 brake duty solenoid
ATF temperature sensor
Line pressure linear solenoid
Control valve
2-4 brake
ATF deterioration
Engine performance
Low & reverse duty solenoid Symptom Problem parts
CL-42
CLUTCH SYSTEM
General Diagnostic Table
12.General Diagnostic Table
A: INSPECTION
1. CLUTCH
Symptom Possible cause Corrective
1. Clutch slippage.
It is hard to perceive clutch slippage in
the early stage, but pay attention to the
following symptoms
Engine speed up when shifting.
High speed driving is impossible; espe-
cially rapid acceleration impossible and
vehicle speed does not increase in pro-
portion to an increase in engine speed.
Power falls, particularly when ascend-
ing a slope, and there is a smell of burn-
ing of the clutch facing.
Method of testing: Put the vehicle in
stationary condition with parking brake
fully applied. Disengage the clutch and
shift the transmission gear into the first.
Gradually allow the clutch to engage
while gradually increasing the engine
speed. The clutch function is satisfactory
if the engine stalls. However, the clutch is
slipping if the vehicle does not start off
and the engine does not stall.(a) Clutch facing smeared by oil Replace.
(b) Worn clutch facing Replace.
(c) Deteriorated diaphragm spring Replace.
(d) Distorted pressure plate or flywheel Replace.
(e) Defective release bearing holder Replace.
2. Clutch drags.
As a symptom of this trouble, a harsh
scratching noise develops and control
becomes quite difficult when shifting
gears. The symptom becomes more
apparent when shifting into the first gear.
However, because much trouble of this
sort is due to defective synchronization
mechanism, carry out the test as
described after.
Method of testing:
DRAG, INSPECTION, General Diagnos-
tic Table.>
It may be judged as insufficient disen-
gagement of clutch if any noise occurs
during this test.(a) Worn or rusty clutch disc hub spline Replace the clutch disc.
(b) Excessive deflection of clutch disc
facingReplace.
(c) Malfunction of crankshaft pilot bearing Replace.
(d) Cracked clutch disc facing Replace.
(e) Stuck clutch disc (smeared by oil or
water)Replace.
3. Clutch chatters.
Clutch chattering is an unpleasant vibra-
tion to the whole body when the vehicle is
just started with clutch partially engaged.(a) Adhesion of oil on the facing Replace the clutch disc.
(b) Weak or broken torsion spring Replace the clutch disc.
(c) Defective facing contact or excessive
disc wornReplace the clutch disc defection.
(d) Warped pressure plate or flywheel Replace.
(e) Loose disc rivets Replace the clutch disc.
(f) Loose engine mounting Retighten or replace the mounting.
(g) Improper adjustment of pitching stop-
perAdjustment.