2004 SUBARU FORESTER automatic transmission

4AT-13
AUTOMATIC TRANSMISSION
General Description
8. REDUCTION GEAR
(1) Seal ring (6) Snap ringTightening torque: N⋅m (kgf-m, ft-lb)
(2) Ball bearing (7) Ball bearingT: 100 (10.2, 73.8)
(3) Reduction drive gear (8) Reduction driven gear
(4) Reduction drive shaft (9) Washer
(5) Drive pinion shaft (10) Lock nuts
AT-01694
T (2)
(5)(6)(7)(8) (3)(4)
(9) (1)(10)

4AT-14
AUTOMATIC TRANSMISSION
General Description
9. DIFFERENTIAL GEAR
(1) Hypoid driven gear (7) Oil seal (13) Differential bevel gear
(2) Pinion shaft (8) O-ring
(3) Differential case (RH) (9) Differential side retainerTightening torque: N
⋅m (kgf-m, ft-lb)
(4) Straight pin (10) Lock plateT1: 25 (2.5, 18.1)
(5) Differential case (LH) (11) WasherT2: 62 (6.3, 45.6)
(6) Taper roller bearing (12) Differential bevel pinion
AT-00011
T2
T1
T1
(8) (8)
(9) (9)
(7)
(7)(6)
(6)
(10)
(13)
(13) (1)
(2)
(3)
(4)
(5)
(10)(11)
(11)(12) (12)

4AT-15
AUTOMATIC TRANSMISSION
General Description
10.TRANSFER AND EXTENSION CASE
(1) Thrust needle bearing (10) Return spring (20) Dust cover
(2) Needle bearing (11) Transfer clutch piston (21) Test plug
(3) Snap ring (12) Rear drive shaft (22) O-ring
(4) Pressure plate (13) Ball bearing (23) Clip (Turbo model)
(5) Drive plate (14) Seal ring
(6) Driven plate (15) GasketTightening torque: N
⋅m (kgf-m, ft-lb)
(7) Retaining plate (16) Transfer clutch pipeT1: 13 (1.3, 9.4)
(8) Snap ring (17) Extension caseT2: 25 (2.5, 18.1)
(9) Transfer clutch piston
Seal(18) Transmission hanger
(19) Oil seal
AT-00012
(1)(2)(3)(4)(5)(6)(7)
(8)(9)(10)(11)
(16)(23) (18)(19)
(22)(21) (12)(13) (14)
(15)
(5)
(17)
(20)
T2
T2
T1
(6)

4AT-16
AUTOMATIC TRANSMISSION
General Description
11.ATF COOLER (WITH WARMER FUNCTION)
(1) ATF cooler outlet hose (6) Engine coolant outlet hoseTightening torque: N⋅m (kgf-m, ft-lb)
(2) ATF cooler inlet hose (7) ATF cooler bracketT1: 23 (2.3, 17.0)
(3) Hose clamp (8) HoseT2: 33 (3.4, 24.3)
(4) ATF cooler ASSY (9) Clip
(5) Engine coolant inlet hose
AT-01865
T1
(1)
(6)
(4)
(2)
(3)
(5)
(3)(3)
(3)
(3)
(3)
(2)
(3)
(3)
(7) T2
(7)(8)
(10)
(9)

4AT-17
AUTOMATIC TRANSMISSION
General Description
12.TRANSMISSION MOUNTING
(1) Pitching stopper (3) Transmission rear crossmemberTightening torque: N⋅m (kgf-m, ft-lb)
(2) Rear cushion rubber (4) StopperT1: 35 (3.6, 26)
T2: 39 (4.0, 29)
T3: 50 (5.1, 37)
T4: 58 (5.9, 43)
T5: 70 (7.1, 51)
AT-00014
(2)
(3)
(4) (1)
T4
T3
T5
T5
T2
T2
T1

4AT-18
AUTOMATIC TRANSMISSION
General Description
C: CAUTION
 Wear work clothing, including a cap, protective
goggles, and protective shoes during operation.
 Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
 Keep the disassembled parts in order and pro-
tect them from dust and dirt.
 Until the oil pan is installed, do not place with the
inside of oil pan facing up to prevent foreign matter
from entering the valve body.
 Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
 When disassembling the case and other light al-
loy parts, use a plastic hammer to force it apart. Do
not pry it apart with a screwdriver or other tool.
 Be careful not to burn yourself, because each
part on the vehicle is hot after running.
 Use SUBARU genuine gear oil, grease etc. or
the equivalent. Do not mix gear oil, grease etc. with
that of another grade or from other manufacturers.
 Be sure to tighten fasteners including bolts and
nuts to the specified torque.
 Place shop jacks or rigid racks at the specified
points.
 Apply gear oil or ATF onto sliding or revolution
surfaces before installation.
 Replace deformed or otherwise damaged snap
rings with new ones.
 Before installing O-rings or oil seals, apply suffi-
cient amount of ATF to avoid damage and defor-
mation.
 Be careful not to incorrectly install or fail to install
O-rings, snap rings and other such parts.
 Before securing a part on a vice, place cushion-
ing material such as wood blocks, aluminum plate,
or shop cloth between the part and the vice.
 Avoid damaging the mating surface of the case.
 Before applying sealant, completely remove the
old seal.

4AT-19
AUTOMATIC TRANSMISSION
General Description
D: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
498575400 OIL PRESSURE
GAUGE ASSYUsed for measuring oil pressure.
498897200 OIL PRESSURE
GAUGE ADAPTERUsed for oil pump housing when measuring
reverse clutch pressure and line pressure.
498897700 ADAPTER SET Used for measuring transfer clutch pressure.
498545400 FILTER WRENCH Used for removing and installing ATF filter.
ST-498575400
ST-498897200
ST-498897700
ST-498545400

4AT-20
AUTOMATIC TRANSMISSION
General Description
498277200 STOPPER SET Used for removing and installing automatic
transmission assembly.
41099AC000 ENGINE SUPPORT
ASSEMBLYUsed for supporting engine.
(1) ENGINE SUPPORT BRACKET
(41099AA010)
(2) ENGINE SUPPORT (41099AA020)
398527700 PULLER ASSY  Used for removing extension case roller bear-
ing.
 Used for removing extension oil seal.
 Used for removing front differential side
retainer bearing outer race.
 Used for removing front differential side
retainer oil seal.
498057300 INSTALLER Used for installing extension oil seal. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-498277200
(2)(1)
ST41099AC000
ST-398527700
ST-498057300