2004 SUBARU FORESTER cruise

CC-4
CRUISE CONTROL SYSTEM
General Description
B: CAUTION
 Before disassembling or reassembling parts, al-
ways disconnect the battery ground cable. When re-
pairing the radio, control module and other parts with
memory functions, make note of the memory before
disconnecting the battery ground cable. All memory
will be erased.
 Reassemble parts in the reverse order of disas-
sembly unless otherwise indicated.
 Adjust parts to specifications specified in this man-
ual.
 Connect the connectors and hoses securely dur-
ing reassembly.
 After reassembly, ensure functional parts operate
properly.
C: PREPARATION TOOL
TOOL NAME REMARKS
Circuit Tester Used for measuring resis-
tance and voltage.

CC-5
CRUISE CONTROL SYSTEM
Actuator
2. Actuator
A: REMOVAL
CAUTION:
 Be careful not to apply excessive load to the
wire cable when adjusting and/or installing; oth-
erwise, the actuator may be deformed or dam-
aged.
 Do not bend the cable sharply with a radius
less than 100 mm (3.94 in); otherwise, cable
may bend permanently, resulting in poor per-
formance.
 When installing the cable, be careful not to
sharply bend or pinch the inner cable; other-
wise, the cable may break.
1) Disconnect the ground cable from battery.
2) Remove the clip bands from cruise control cable.
3) Loosen the nut which secures cruise control ca-
ble end to throttle cam, and then remove the cable
from throttle cam.
4) Remove the four actuator attaching bolts.
5) Remove the actuator while disconnecting the
connector.
 LHD model RHD model
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
ACTUATOR:
7.4 N
⋅m (0.75 kgf-m, 5.4 ft-lb)
Cable end nut:
12 N
⋅m (1.2 kgf-m, 8.7 ft-lb)
NOTE:
(A): Must be adjusted when the cable end outer is
fixed in place, so that gap between throttle cam and
lever is 0 — 1 mm (0 — 0.04 in), otherwise, inner
cable deflection (D) is 1 — 8 mm (0.039 — 0.315 in)
when the throttle cable is installed.
(Must be attached while the throttle cam is being
pulled by wire cable.)
(B): Must be coated evenly on the cam end inner
connection.
(C): Cover must be inserted securely, until tip of ca-
ble touches cover stopper.
CC-00009
CC-00010
CC-00070
CC-00037
(B)
(A) (D) (C)

CC-6
CRUISE CONTROL SYSTEM
Actuator
C: INSPECTION
Measure the cruise control actuator resistance.
If NG, replace the cruise control actuator.
Terminal No. Standard
4 and 1 Approx. 5 Ω
4 and 2 Approx. 5 Ω
4 and 5 Approx. 5 Ω
3 and 6 Approx. 39 Ω
CC-00012
1 3
4 5 62

CC-7
CRUISE CONTROL SYSTEM
Cruise Control Module
3. Cruise Control Module
A: NOTE
Engine Control Module (ECM) controls cruise con-
trol system (Turbo model).
B: REMOVAL
1. NON-TURBO MODEL
1) Disconnect the ground cable from battery.
2) Remove the glove box. AL, Glove Box.>
3) Disconnect the connector from cruise control
module.
4) Remove the bolt, then detach the cruise control
module (A).
2. TURBO MODEL
Control Module (ECM).>
C: INSTALLATION
1. NON-TURBO MODEL
Install in the reverse order of removal.
NOTE:
Attach the part number label, facing the rear side of
the vehicle.
2. TURBO MODEL
gine Control Module (ECM).>
CC-00013
(A)

CC-8
CRUISE CONTROL SYSTEM
Cruise Control Main Switch
4. Cruise Control Main Switch
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the screws and clip from instrument
panel lower cover.
3) Remove the instrument panel lower cover.
4) Disconnect the connector from cruise control
main switch.
5) Remove the main switch by pushing it outward.
 For Europe model
 For Australia model
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure the cruise control main switch resistance.
If NG, replace the cruise control main switch.
CC-00014
CC-00015
CC-00071
CC-00072
Switch position Terminal No. Standard
OFF (released)LHD, RHD (For
Europe) model : 1
and 2More than 1 MΩ
ON (depressed)RHD (Except for
Europe) model : 3
and 5Less than 1 Ω
CC-00073
1 2
64
53

CC-9
CRUISE CONTROL SYSTEM
Cruise Control Command Switch
5. Cruise Control Command
Switch
A: REMOVAL
WARNING:
Before servicing, be sure to read the notes in
the AB section for proper handling of the driv-
er’s airbag module. General Description.>
1) Set the front wheels in straight ahead position.
2) Turn the ignition switch to OFF.
3) Disconnect the ground cable from battery and
wait for at least 20 seconds before starting work.
4) Using the TORX
® BIT T30 (Tamper resistant type),
loosen the two TORX® bolts which secure driver’s air-
bag module.
5) Disconnect the airbag module connector on
back of airbag module.
6) Remove the horn switch from steering wheel as
shown.7) Disconnect the horn and cruise control com-
mand switch connector, then remove the cruise
control command switch.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure the cruise control command switch resis-
tance.
If NG, replace the cruise control command switch.
(1)
TORX® BIT T30
CC-00018
(1)
CC-00019
Switch Position Terminal No. Standard
CANCELON 1 (+) and 2 (−) Less than 1 Ω
ON 1 (+) and 3 (−) Less than 1 Ω
SET/COASTOFF 1 and 2 More than 1 MΩ
ON 1 and 2 Less than 1 Ω
RESUME/
ACCELOFF 1 and 3 More than 1 MΩ
ON 1 and 3 Less than 1 Ω
CC-00020
CC-00038
1 2 3

CC-10
CRUISE CONTROL SYSTEM
Stop and Brake Switch
6. Stop and Brake Switch
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Disconnect the connector from stop and brake
switch, and then remove the switch. 54, REMOVAL, Stop Light Switch.>
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure the brake switch (A) and stop light switch
(B) resistance.
If NG, replace the stop and brake switch.
Switch Pedal Terminal No. Standard
BrakeReleased 1 and 4 Less than 1 Ω
Depressed 1 and 4 More than 1 MΩ
Stop lightReleased 2 and 3 More than 1 MΩ
Depressed 2 and 3 Less than 1 Ω
CC-00022
1234
(A)
(B)
3 2 14

CC-11
CRUISE CONTROL SYSTEM
Clutch Switch
7. Clutch Switch
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Disconnect the connector from clutch switch,
and then remove the switch. MOVAL, Clutch Pedal.>
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure the clutch switch resistance.
If NG, replace the clutch switch.
Switch Pedal Terminal No. Standard
ClutchReleased 1 and 2 Less than 1 Ω
Depressed 1 and 2 More than 1 MΩ
CC-00023