2004 NISSAN TERRANO transmission oil

d. Remove manual shaft from transmission case.
e. Remove spacer and detent spring from transmission case.
f. Remove oil seal from transmission case.
SAT043B
SAT934A
SAT044B
DISASSEMBLY
Disassembly (Cont'd)AT-138
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DISASSEMBLY AND ASSEMBLY
Forward and overrun clutches are serviced essentially the same
way as reverse clutch is serviced. However, note the following
exceptions.
ICheck of forward clutch operation.
I Check of overrun clutch operation.
I Removal of forward clutch drum
Remove forward clutch drum from transmission case by hold-
ing snap ring.
I Removal of forward clutch and overrun clutch pistons
1. While holding overrun clutch piston, gradually apply com- pressed air to oil hole.
2. Remove overrun clutch from forward clutch.
SAT860A
SAT861A
SAT865A
SAT862A
SAT863A
REPAIR FOR COMPONENT PARTS
Forward and Overrun Clutches (Cont'd)
AT-163
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3. Remove low one-way clutch inner race, spring retainer andreturn spring from transmission case.
4. Remove seal rings from low one-way clutch inner race.
5. Remove needle bearing from low one-way clutch inner race.
6. Remove low and reverse brake piston using compressed air.
7. Remove oil seal and D-ring from piston.
INSPECTION
Low and reverse brake snap ring and spring retainer
I Check for deformation, or damage.
Low and reverse brake return springs
ICheck for deformation or damage. Also measure free length
and outside diameter.
Inspection standard: Refer to SDS, AT-202.
Low and reverse brake drive plates
ICheck facing for burns, cracks or damage.
I Measure thickness of facing.
Thickness of drive plate: Standard value1.52 - 1.67 mm (0.0598 - 0.0657 in)
Wear limit 1.4 mm (0.055 in)
I If not within wear limit, replace.
SAT382I
SAT876A
SAT829A
SAT845A
REPAIR FOR COMPONENT PARTS
Low & Reverse Brake (Cont'd)
AT-167
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Low one-way clutch inner race
ICheck frictional surface of inner race for wear or damage.
I Install a new seal rings onto low one-way clutch inner race.
I Be careful not to expand seal ring gap excessively.
I Measure seal ring-to-groove clearance.
Inspection standard: Standard value: 0.10 - 0.25 mm (0.0039 - 0.0098 in)
Allowable limit: 0.25 mm (0.0098 in)
I If not within allowable limit, replace low one-way clutch inner
race.
ASSEMBLY
1. Install needle bearing onto one-way clutch inner race.
IPay attention to its direction Ð Black surface goes to rear
side.
I Apply petroleum jelly to needle bearing.
2. Install oil seal and D-ring onto piston.
I Apply ATF to oil seal and D-ring.
3. Install piston by rotating it slowly and evenly.
I Apply ATF to inner surface of transmission case.
SAT877A
SAT878A
SAT112B
SAT879A
SAT880A
REPAIR FOR COMPONENT PARTS
Low & Reverse Brake (Cont'd)
AT-168
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Assembly (1)
1. Install manual shaft components.
a. Install oil seal onto manual shaft.
IApply ATF to oil seal.
I Wrap threads of manual shaft with masking tape.
b. Insert manual shaft and oil seal as a unit into transmission case.
c. Remove masking tape.
d. Push oil seal evenly and install it onto transmission case.
e. Align groove in shaft with drive pin hole, then drive pin into position as shown in figure at left.
f. Install detent spring and spacer.
g. While pushing detent spring down, install manual plate onto manual shaft.
h. Install lock nuts onto manual shaft.
SAT931A
SAT932A
SAT933A
SAT901E
SAT936A
ASSEMBLY
AT-182
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c. Install needle bearing on transmission case.
IPay attention to its direction Ð Black side goes to rear.
I Apply petroleum jelly to needle bearing.
d. Install parking gear on transmission case.
e. Install snap ring on rear of output shaft.
I Check to be sure output shaft cannot be removed in for-
ward direction.
6. Install adapter case.
a. Install oil seal on adapter case.
I Apply ATF to oil seal.
b. Install O-ring on revolution sensor.
I Apply ATF to O-ring.
c. Install revolution sensor on adapter case.
SAT217B
SAT218B
SAT960A
NAT305
SAT757I
ASSEMBLY
Assembly (1) (Cont'd)
AT-187
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Adjustment
When any parts listed in the following table are replaced, total end
play or reverse clutch end play must be adjusted.
Part nameTotal end playReverse clutch end
play
Transmission case II
Low one-way clutch inner race II
Overrun clutch hub II
Rear internal gear II
Rear planetary carrier II
Rear sun gear II
Front planetary carrier II
Front sun gear II
High clutch hub II
High clutch drum II
Oil pump cover II
Reverse clutch drum ÐI
1. Adjust total end play.
a. Install new oil pump gasket on transmission case.
b. Install pump cover bearing race on clutch pack.
c. Measure distance ªBº between front end of transmission case
and oil pump cover bearing race.
SAT433I
SAT207B
SAT208B
ASSEMBLY
AT-190
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d. Measure distance ªCº between front end of transmission caseand oil pump cover gasket.
e. Determine dimension ªAº by using the following equation. A=BþC
f. Install needle bearing on oil pump assembly.
g. Measure distance ªDº between needle bearing and machined surface of oil pump cover assembly.
h. Determine total end play ªT
1º by using the following equation.
T
1=AþDþ0.1
Total end play ªT
1º:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
I If end play is out of specification, decrease or increase thick-
ness of oil pump cover bearing race as necessary.
Available oil pump cover bearing race: Refer to SDS, AT-204.
SAT209B
SAT210B
SAT211B
SAT975A
ASSEMBLY
Adjustment (Cont'd)
AT-191
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