
3. Swing cylinder body upward. Then remove pad and anti-noiseshims.
CAUTION:
I When cylinder body is swung up, do not depress brake
pedal because piston will pop out.
I Ensure that brake fluid does not come into contact with
dustcover and rotor.
I Be careful not to twist brake hoses.
Brake pad thickness (new): 10 mm (0.39 in)
Wear limit (min. thickness): 2 mm (0.08 in)
I After installing new brake pads, check brake fluid level at
brake fluid reservoir.
Removal
IRemove torque member fixing bolts and union bolt.
Disassembly
Push out piston with dust cover with compressed air.
Use a wooden block so that the 2 pistons come out evenly.
CAUTION:
IWear protecting clothes and safety goggles.
I Do not hold your fingers in front of the pistons.
I Be careful not to scratch piston and/or cylinder faces.
Inspection
INSPECTION OF BRAKE DRAG FORCE
ªResidual pairº describes the friction pressure of the disc brake
shoes against the disc when the brake pedal is not applied.
1. Swing cylinder body upward.
2. Make sure that wheel bearing is adjusted properly. Refer to
section FA.
3. Measure rotating force (F
1).
NBR207
SBR012C
SBR085A
SBR168A
FRONT DISC BRAKE
Pad Replacement (Cont'd)
BR-28
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Special Service Tools
*: Special tool or commercial equivalent
Tool number
Tool nameDescription
KV48100700
Torque adapter
Measuring pinion rotating torque
ST27180001*
Steering wheel puller
Removing and installing steering wheel
ST27850000
Ball joint remover
Removing ball joint
ST29020001*
Steering gear arm puller
Removing and installing pitman arm
ST3127S000*
q
1GG91030000
Torque wrench
q
2HT62940000
Socket adapter
q
3HT62900000
Socket adapter
Measuring turning torque
KV48100301*
Strut & steering gearbox
attachment
Steering gear is installed
KV48103500-A
Pressure gauge
Measuring oil pressure
KV48102500
Pressure gauge adapter
Measuring oil pressure
KV481009S0
Oil seal drift set
q
1KV48100910
Drift
q
2KV48100920
Adapter
q
3KV48100930
Adapter
Installing oil seal
PREPARATION
ST-3
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IAlign spiral cable correctly when installing steering wheel.
a) Set the front wheels in the straight-ahead position.
b) Make sure that the spiral cable is in the neutral position. The neutral position is detected by turning left 2.5 revolutions
from the right end position. Align the two marks (
).
CAUTION:
The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
Also, with the steering linkage disconnected, the cable may
snap by turning the steering wheel beyond the limited number
of turns. (The spiral cable can be turned up to 2.5 turns from
the neutral position to both the right and left.)
I Remove steering wheel with Tool.
STEERING COLUMN
IWhen installing steering column, fingertighten upper support
bracket bolts and lower support bracket nuts; then tighten them
to the specified torque. Do not apply undue stress to steering
column.
I When attaching coupling joint, be sure tightening bolt faces
cutout portion.
I When inserting coupling joint onto steering gear axle, make
sure that it is positioned correctly.
CAUTION:
After installing steering column, turn steering wheel to make
sure it moves smoothly and that the number of turns from the
straight-ahead forward position to left and right locks are
equal. Be sure that the steering wheel is in a neutral position
when driving straight ahead. Number of steering wheel turns from straight-ahead
position:Right 1.93
Left 1.93
SRS266
SST777C
NST005
STEERING WHEEL AND STEERING COLUMN
Removal and Installation (Cont'd)
ST-9
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General Specifications
ModelsAll
Steering gear type ZF 8054
Turns of steering
wheel
(Lock to lock) 3.86
Overall gear ratio 17.1 : 1
Steering column type Collapsible, adjustable height
Inspection and Adjustment
STEERING WHEEL AND COLUMN
Applied model AIR BAG
Steering wheel axial play mm (in) 0 (0)
Steering wheel play mm (in) 35 (1.38) or less
Steering column length ªLº mm (in) 830.5 - 832.7
(32.697 - 32.783)
EST018
STEERING GEAR AND LINKAGE
Ball joint and swivel joint
Rotating torque ªBº N×m (kg-m, in-lb) 0.5 - 5.0
(0.05 - 0.51, 4 - 44)
Axial end play ªCº mm (in) 0 - 0.2 (0 - 0.008)
Radial play ªDº mm (in) 0 (0)
Length ªLº mm (in) 287 (11.30)
SST583B
OIL PUMP
Unit: kPa (bar, kg/cm2, psi)
EngineZD30DDTiTD27Ti
Make UNISIA
Max. pressure 9,800 - 10,500
(98.0 - 105.0,
99.96 - 107.10, 1,421 - 1,523) 8,800 - 9,200
(88 - 92,89 - 93,
1,276 - 1,334)
SERVICE DATA AND SPECIFICATIONS (SDS)
ST-22
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T
Tachometer .....................................................EL-86
Tail lamp ..........................................................EL-49
TAIL/L - Wiring diagram ..................................EL-49
TCM circuit diagram ..........................................AT-7
TCM inspection table ......................................AT-46
TDC Pulse Signal .........................................EC-173
Temperature control cable and linkageadjustment ..................................................HA-63
THEFT - Wiring diagram...............................EL-248
Theft warning system ...........EL-243, 244, 247, 264
Thermo control amp. ......................................HA-61
Thermostat................................................LC-12, 31
Third (3rd) seat ...............................................BT-39
THLCNT - Wiring diagram ...........................EC-458
Three way catalyst precautions.........................GI-5
Throttle control solenoid valve .....................EC-458
Throttle position switch ...................................AT-62
Tie-rod .......................................................ST-19, 21
Tie-rod ball joints.............................................ST-20
Tightening torque of standard bolts.................GI-37
Time control system .....................EL-216, 218, 220
Timing chain ...................................................EM-26
Timing gear ....................................................EM-38
Tire rotation ....................................................MA-43
Tooth contact diff. .....................................PD-27, 52
Torque converter clutch solenoid valve ..AT-74, 146
Torsion bar spring .......................................FA-4, 30
Tow truck towing ..............................................GI-32
Towing point.....................................................GI-33
Transaxle fluid replacement.....................MA-36, 37
Transfer case ..............................................TF-9, 12
Transfer fluid replacement (Part time 4WD model) .........................................MA-36, 37
Transfer oil replacement ..........................MA-36, 38
Transmission case (M/T)..........................MT-10, 14
TRANSMT - Wiring diagram ...........................EL-98
Tread-FR&RR (Dimensions)............................GI-25
Trim...............................................BT-18, 19, 20, 21
Trunk room trim...............................................BT-47
Turbocharger ..................................................EM-14
Turbocharger charge air cooler......................EM-11
Turbocharger precautions..................................GI-5
TURN - Wiring diagram ..................................EL-62
Turn signal lamp .......................................EL-61, 62
U
Under body .....................................................BT-53
Upper link (front susp.) ...................................FA-33 V
Vacuum hose (brake system) ........................BR-20
Vacuum hose drawing (Engine
control)................................................EC-18, 327
Vacuum pump .............................EM-24, BR-24, 26
Valve clearance..............................................EM-35
Valve clearance adjustment.....................MA-20, 28
Valve guide ....................................................EM-59
Valve lifter ......................................................EM-32
Valve seat ......................................................EM-60
Valve spring ...................................................EM-61
Variable nozzle turbocharger control solenoid valve ...........................................EC-289
Vehicle identification number...........................GI-28
Vehicle speed sensor (VSS) ..................EC-99, 420
Ventilator door control rod adjustment ...........HA-61
Viscosity number (SAE)...........................MA-17, 18
VNT - Wiring diagram ..................................EC-291
VSS - Wiring diagram ..................................EC-101
W
WARN - Wiring diagram........................EL-100, 111
Warning chime ........................................EL-99, 111
Warning lamps ........................................EL-99, 100
Washer, front .................................................EL-112
Washer, rear ..................................................EL-114
Water cock control rod adjustment ................HA-63
Water pump ..............................................LC-11, 29
Water temperature gauge ...............................EL-86
Weatherstrip - See Exterior ............................BT-21
Wheel alignment (front) ....................................FA-8
Wheel balance ...............................................MA-43
Wheel bearing (front axle) ................................FA-6
Wheel bearing (rear) ..................................RA-5, 16
Wheel hub (front) ........................................FA-4, 18
Wheel sensors (ABS)...............................BR-39, 43
Wheel size .......................................................GI-30
WINDOW - Wiring diagram ..........................EL-159
Window, back door .........................................BT-47
Window, door ..................................................BT-42
Window, rear side .....................................BT-42, 43
Window, side - See Rear side window ...........BT-43
Windshield.......................................................BT-42
WIP/R - Wiring diagram ................................EL-114
WIPER - Wiring diagram .......................EL-112, 118
Wiper and washer .................................EL-112, 116
Wiper, front ....................................................EL-112
Wiper, rear.....................................................EL-114
Wiring Diagram (Cell code) list .....................EL-326
ALPHABETICAL INDEX
IDX-7
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