2004 MITSUBISHI ENDEAVOR engine coolant

Fig. 61: Installing Engine Coolant Temperature Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
> >C<< RADIATOR UPPER HOSE CONNECTION 1. Insert each hose as far as the projection of the water outlet fitting.
2. Align the mating marks on the radiator hose and hose clamp, and then connect
the radiator hose.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

cleaned regularly and kept separate from personal clothing. Where there is a risk of eye contact, eye protection should be worn i.e.
chemical goggles or face shields. In addition, an eye wash facility should be
provided. Obtain First Aid treatment immediately for open cuts and wounds. Wash regularly with soap and water to ensure all oil is removed, especially
before meals (skin cleansers and nail brushes will help). After cleaning, apply
lotion, etc., containing lanolin to replace natural skin oils is advised. Do not use gasoline, kerosene, diesel fuel, gas oil, thinner or solvents for
cleaning skin. Apply barrier creams before each work period to help clean the skin after
work. If skin disorders develop, obtain medical advice immediately.
SPECIAL TOOLS Fig. 1: Identifying Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ON-VEHICLE SERVICE ENGINE OIL CHECK 1. Pull out the oil dipstick slowly and check that the oil level is within the marks
on the oil dipstick.
2. Check that the oil is not excessively dirty, that there is no coolant or gasoline
mixed in, and that it is sufficientl
y thick and sli
ppery.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Fig. 2: Checking Engine Oil Level

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ENGINE OIL REPLACEMENT 1. Start the engine and allow it to warm up until the temperature of the coolant
reaches 80 - 90°C (176 - 194°F).
2. Remove the engine oil filler cap.
3. Remove the drain plug to drain oil.
4. Install a new drain plug gasket so that it faces in the direction shown in the
illustration, and then tighten the drain plug to the specified torque.
Tightening torque: 39 +/- 5 N.m (29 +/- 3 ft-lb)
WARNING:Use care as oil could be hot.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Fig. 5: Identifying Engine Oils ILSAC Certification Symbol (From January 2004)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ENGINE OIL FILTER REPLACEMENT 1. Start the engine and allow it to warm up until the temperature of the coolant
reaches 80 - 90°C (176 - 194°F).
2. Remove the engine oil filler cap.
3. Remove the drain plug to drain oil.
4. Use the commercially-available tool to remove the engine oil filter.
5. Clean the filter bracket side mounting surface and ensure the old O-ring has
been removed.
WARNING:Use care as oil could be hot.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Fig. 48: Installing Thermostat

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< SEALANT APPLICATION TO ENGINE COOLANT TEMPERATURE SENSOR Apply 3M< SD >TM< /SD > AAD Part number 8731 or equivalent to the engine
coolant tem
perature sensor.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

4. Tighten the oil pump case mounting bolts to the specified torque.
Tightening torque: 14+/-1 N.m (122+/-9 in-lb)
NOTE: After installation, keep the sealed area away from
oil and coolant for approximately one hour.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 104: Installing Oil Pan To Bottom Of Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Tighten the upper oil pan bolts in the sequence shown.
Tightening torque: 9.0+/-3.0 N.m (80+/-26 in-lb)
Fig. 105: Tightening Upper Oil Pan Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>G<< OIL PAN, LOWER INSTALLATION 1. Clean both gasket surfaces of the upper and lower oil pans.
2. Apply a 4 mm (0.2 inch) diameter bead of sealant (Mitsubishi Genuine Parts
number MD970389 or e
quivalent
) to the lower oil
pan.
NOTE: After installation, keep the sealed area away from the oil
and coolant for approximately one hour.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 149: Installing Crankshaft Rear Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>G<< OIL SEAL CASE INSTALLATION 1. Apply the sealant Mitsubishi Genuine Part number MD970389 or equivalent to
the oil seal case.
2. Apply a small amount of engine oil to the entire circumference of the oil seal
lip section, and place the oil seal case on the cylinder block. NOTE: Install the oil seal case within 15 minutes after applying
liquid gasket. Then wait at least one hour. Do not start the
engine or let engine oil or coolant touch the sealant during
that time.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor