2004 MITSUBISHI ENDEAVOR fuel pressure

Mixture Check)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Check that the basic ignition timing is within the standard value.
Standard value: 5° BTDC+/-3°
4. Start the engine and increase the engine speed to 2,500 r/min for 2 minutes.
5. Set the CO, HC tester.
6. Check the CO contents and the HC contents at idle.
Standard value:
CO contents: 0.5% or less
HC contents: 100 ppm or less
7. If the CO and HC contents do not remain inside the standard value, check the
following items:
Diagnostic output Closed-loop control (When the closed-loop control is carried out normally, the
output signal of the heated oxygen sensor changes between 0 - 400 mV and
600 - 1,000 mV at idle.) Fuel pressures Injector Ignition coil, spark plug EGR system and EGR valve leak Evaporative emission system Compression pressure
COMPRESSION PRESSURE CHECK Re
quired S
pecial Tool
:
NOTE: Replace the catalytic converter when the CO and HC
contents do not remain inside the standard value, even
though the result of the inspection is normal for all items.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

REMOVAL SERVICE POINTS << A >> FUEL MAIN PIPE DISCONNECTION 1. Remove the stopper.
Fig. 31: Removing Stopper

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Remove the fuel main pipe while the retainer is pulled up.
CAUTION: Do not bend the resin fuel high-pressure hose.
NOTE: If the retainer is removed, install it after removing the fuel
main pipe.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

>>C<< FUEL HIG
H-PRESSURE HOSE INSTALLATION
1. When connecting the fuel high-pressure hose to the fuel rail, apply a small
amount of new engine oil to the O-ring and then insert the fuel high-pressure
hose, being careful not to damage the O-ring.
2. While turning the fuel high-pressure hose to the left and right, install it to the
fuel rail.
3. Check that the injector turns smoothly. If it does not turn smoothly, the O-ring
may be trapped. Remove the fuel high-pressure hose and then re-insert it into
the fuel rail and check again. INSPECTION Check the following points; replace the part if a problem is found. INTAKE MANIFOLD CHECK 1. Check for damage or cracking of any part.
2. Clogging of the negative pressure (vacuum) outlet port, or clogging of the
exhaust gas recirculation passages.
3. Using a straight edge and feeler gauge, check for distortion of the cylinder
head installation surface.
Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch)
CAUTION:
Be careful not to allow any engine oil to enter the
fuel rail. Be careful not to bend the fuel high-pressure
hose as it is made of plastics.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 7: Identifying Fuel High Pressure Hose

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
EXHAUST MANIFOLD REMOVAL AND INSTALLATION < LEFT BANK >
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

2004 Mitsubishi ENDEAVOR 04 - Other Fuel > FUEL SYSTEM, OTHER [Part
090000 ]
TSB No: 0413001 NHTSA ID: , January 01, 2004 : Replacement:
Summary: electronic throttle valve (etv) initialization procedures - service manual
revision. 2004 lancer and lancer sportback models also included. *tt

2004 Mitsubishi ENDEAVOR 04 - Power Steering > STEERING : HYDRAULIC
POWER ASSIST SYSTEM [Part 015000 ]
TSB No: 0437A001 NHTSA ID: , January 01, 2004 : Replacement:
Summary: power steering pump pressure switch replacement part availability. *tt

2004 Mitsubishi ENDEAVOR 04 - Body > STRUCTURE : BODY [Part 162000 ]
TSB No: 0342B004 NHTSA ID: , October 01, 2003 : Replacement:
Summary: water leakage may occur at the floorboard due to possible conditions. water in
the floorboard can eventually saturate the silencers under carpet, causing a musty smell.
*tt

2004 Mitsubishi ENDEAVOR 04 - Windshield Blower > VISIBILITY :
DEFROSTER/DEFOGGER SYSTEM : WINDSHIELD : BLOWER [Part 138110 ]
TSB No: 0355008 NHTSA ID: , October 01, 2003 : Replacement:
Summary: debris (such as leaves, etc) entering the front cowl area may clog the
evaporator housing drain tube. if this occurs, the evaporator housing may fill up with
condensation and overflow into the passenger compartment, and into the blower mot

2004 Mitsubishi ENDEAVOR 04 - Windshield Blower > VISIBILITY :
DEFROSTER/DEFOGGER SYSTEM : WINDSHIELD : BLOWER [Part 138110 ]
TSB No: 0355008R NHTSA ID: , October 01, 2003 : Replacement: 0355003
Summary: debris (such as leaves, etc.) entering the front cowl area may clog the
evaporator housing drain tube. if this occurs, the evaporator housing may fill up with
condensation and overflow into the passenger compartment, and into the blower mo

2004 Mitsubishi ENDEAVOR 04 - Body > STRUCTURE : BODY [Part 162000 ]
TSB No: 0342B003 NHTSA ID: , October 01, 2003 : Replacement: