2004 ISUZU TF SERIES Lead

5D-12 PARKING BRAKE SYSTEM

Main Data and Specifications
General Specifications


Model
Type
Leading-Trailing
Drum inside diameter
254 mm (10 in) or 295 mm (11.6 in)
Parking brake lever stroke
6

8 notches (bucket seat) or 8

14 notches (bench seat)
When pulled with a force of 294 N (30 kg/66 lb)

CAB 10-3



Important Operations - Removal
3. Room Mirror
Remove the screw and pull the room mirror to upper side.


8. Windshield Glass
Remove the windshield glass, carefully following the steps
listed below:
1) Use a knife to cut through part of the adhesive caulking
material.
2) Secure one end of a piece of steel piano wire (0.02 inches
in diameter) to a piece of wood that can serve as a handle.
3) Use a pair of needle nose pliers to insert the other end o
f
the piano wire through the adhesive caulking material at the
edge of the windshield glass.
4) Secure the other end of the piano wire to another piece o
f
wood.




5) With the aid of an assistant, carefully move the piano wire
with a sawing motion to cut through the adhesive caulking
material around the entire circumference of the windshield
glass.
6) Lift the windshield from the body.
7) Clean any remaining adhesive caulking material from the
area of the body which holds the windshield.
8) Use a soft rag and unleaded gasoline to wipe off an
y
adhesive remaining on the windshield glass.

CAB 10-5



Important Operations - Installation
1. Engine Hood Rear Seal
Install the engine hood rear seal as shown in the illustration.
1 : Seal
2 : Clip
3 : Rear (windshield glass side)
4 : Front

RTW3A0SH000201

3. Windshield Glass
1) Clean the windshield glass bonding surface.
2) Use a soft rag and unleaded gasoline to wipe off an
y
adhesive remaining on the body.
3) Mount the body window glass as shown in the illustration.
Attach spacers at five locations.


Always use new spacer.
4) Install the windshield upper molding.


Peel off the tear-away paper from the windshield uppe
r
molding, and start applying it with one end of the glass
and cut away the surplus at the other end of the glass
for length adjustment.


Always use new upper molding.
5) Temporary install the windshield support.



6) Apply primer
1 Sunstar #435-98 or equivalent to the body
side bonding surface. The primer should extend at least 25
mm (1 in).
Apply primer Sunstar #435-40 or equivalent to the
windshield glass side bonding surface.
The primer should extend 16.5 mm (0.6 in) and 25 mm (1.0
in) from end of the glass.

10-6 CAB




7) Apply the window glass sealing adhesive
2.
If you are using an air gun, air pressure should be
maintained at 147 - 294 kpa.
After drying primer completely, apply a sealing adhesive
(Sunstar #557 or equivalent) along the edge of the glass so
that the sealing adhesive has a 20 mm (0.79 in) junction a
t
middle of the vase of the glass.
Note :
Open time (1 min. or more) should be set after application
of the primer.
Bonding shall be done within 5 minutes after the sealing
adhesive has been applied.




8) Adjust the setting of the windshield glass with suction discs.
Set the windshield with sealing adhesive applied to entire
circumference in the body panel. Specifically, adjus
t
windshield support with the upper molding making contact
with the body panel, press the glass, and tighten the
windshield support.



9) Use unleaded gasoline and a soft cloth to wipe away any
excess adhesive.
Cure the bonding at a temperature of 68
- 86
F (20
-
30
C) for twenty-four hours.
Check that the windshield does not leak water.









8. Wiper Arm Assembly


Set the wiper arm/blade so that the tips of both blades
are positioned the specified value of
A and Bfrom the
upper edge of the cowl cover as shown in the figure.

A 40 mm (1.57 in)

B 52 mm (2.05 in)


Tighten the wiper arm assembly fixing nuts to the
specified torque.
Torque Nm (kgfm/lbft)
31 (3.1/23)

10-8 CAB

Important Operation - Removal
3. Rear Window Glass
Remove the glass, carefully following the steps listed below :
1) Use a knife to cut through part of the adhesive caulking
material.
2) Secure one end of a piece of steel piano wire (0.02 inches
in diameter) to a piece of wood that can serve as a handle.
3) Use a pair of needle nose pliers to insert the other end o
f
the piano wire through the adhesive caulking material at the
edge of the rear window glass.
4) Secure the other end of the piano wire to another piece o
f
wood.




5) With the aid of an assistant, carefully move the piano wire
with a sawing motion to cut through the adhesive caulking
material around the entire circumference of the rear windo
w
glass.
6) Lift the rear window glass from the body.
7) Clean any remaining adhesive caulking material from the
area of the body which holds the rear window glass.
8) Use a soft rag and unleaded gasoline to wipe off an
y
adhesive remaining on the rear window glass.


Important Operation - Installation
3. Rear Window Glass
1) Clean the rear window glass bonding surface.
2) Use a soft rag and unleaded gasoline to wipe off an
y
adhesive remaining on the body.
3) Install the fastener tape to body panel flange.



4) Apply primer 1 sunster #435-40 or equivalent to the rear
window glass side bonding surface.
The primer should extend 23 mm (0.9 in.) form end of the
glass.

ELECTRICAL-BODY AND CHASSIS 8A-179

HORN SWITCH
Removal
1. Disconnect the battery ground cable.
2. Disable the SRS (Refer to “Disabling the SRS”in this
section).
3. Check the both side hole of the steering cover.


4. Check the position of the pins in a hole. Push the pin in the
direction of an arrow.


5. Push the four pins at 56 mm bar.

6. Cancel the lock four pins.
7. Disconnect the SRS air bag connector and horn lead
connector located behind the air bag assembly and remove
the air bag assembly.

Installation
1. Connect the SRS bag connector and horn lead connector.
2.
Align the each snap stud of driver air bag to the hole of
steering wheel.

ELECTRICAL-BODY AND CHASSIS 8A-209

High Speed Inspection
1. Clamp the wiper motor in a vise.
The moving parts must be clear of the vise.
2. Connect the connector terminals to the battery.
Refer to the illustration.
3. Check the wiper motor high speed operation.


Auto-Stop Inspection
1. Clamp the wiper motor in a vise.
The moving parts must be clear of the vise.
2. Connect the connector terminals to the battery.
Refer to the illustration.
3. Check the wiper motor low speed operation.
4. Disconnect the positive battery terminal.
This will stop the motor.



5. Connect the connector terminals No. 3 and No. 6 with a
lead wire.
Refer to the illustration.
6. Reconnect the positive battery terminal to connecto
r
terminal No. 4.
This will restart the motor.
Refer to the illustration.
7. Check the auto-stop operation.







Washer Motor Inspection
1. Fill the washer tank with washing solution.
2. Disconnect the motor connector.
3. Apply battery voltage to the washer motor connector.
4. Check the washer motor operation.

ENGINE ELECTRICAL 6D – 11



RTW46DSH000301
7. Rotor Assembly
1. Remove the rotor from front cover assembly.

Remove the front cover stator and rectifier.




RTW46DSH000701
8. Front Cover Assembly
1. Remove the front cover bearing retainer screws.
2. Remove the bearing.




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9. Rear rotor bearing

Re-use improper parts.
10. Rectifier
1. Disconnect the stator coil leads between each rectifier
by melting the solder connection.
Hold the lead wire between the solder and the rectifier
with a pair of long nose pliers.
This will prevent heat transfer and resultant damage to
the rectifier.



RTW46DSH000401