7A4-80 UNIT REPAIR (JR405E)
40ASSY091
Push the output shaft into place.
19.Rear extension (2WD) or adapter case (4WD)
Use the oil seal installer to install the oil seal to the rea
r
extension (2WD) or adapter case (4WD).
Oil seal installer:
5-8840-2769-0 (2WD)
5-8840-2770-0 (4WD)
41ASSY096
Install the bearing (with bearing race) to the rear
extension (2WD) or adapter case (4WD).
NOTE:
The black side (bearing race) of the bearing must be
visible.
Apply Vaseline to the bearing.
249L300005
Apply sealing agent (TB1216B) to the rear extension
(2WD) or adapter case (4WD) contact surfaces.
249L300006
Install the rear extension (2WD) or adapter case (4WD)
to the transmission case and tighten the 10 bolts to the
specified torque.
Torque: 53 N
m (39 Ib
ft)
7A4-82 UNIT REPAIR (JR405E)
244L300001
21.Oil pan
Install a new gasket and the oil pan.
Tighten the bolts to the specified torque.
Torque: 8 N
m (69 Ib
in)
47INH-SW01
22.Inhibitor switch
Secure the inhibitor switch (1) by hand-tightening the 2
bolts.
Use the inhibitor switch set plate to align the neutral
holes (manual shaft and inhibitor switch).
Turn the inhibitor switch to adjust it.
Inhibitor switch set plate: 5-8840-2763-0
NOTE:
Inhibitor switch adjustment is very important.
If the inhibitor switch is not correctly adjusted, the
automatic transmission will not function normally.
Tighten the 2 inhibitor switch bolts to the specified
torque.
