2004 ISUZU TF SERIES manual transmission

7B1-64 MANUAL TRANSMISSION

Transmission (4





4)
Disassembled View

RTW47BLF001001
Legend

(1) Gear Control Lever Knob (10) Transmission-Transfer Fixing Bolt
(2) Rear Floor Console (bucket) (11) Transfer Assembly
(3) Front Floor Console (12) Fuel Pipe Bracket
(4) Grommet Assembly (13) Slave Cylinder
(5) Gear Control Lever (14) Rear Mount Nut
(6) Rear Propeller Shaft (15) Transmission Crossmember
(7) Front Propeller Shaft (16) Starter (Diesel engine only)
(8) Exhaust Pipe Nut (Diesel engine) (17) Transmission Retaining Nut and Bolt
(9) Exhaust Pipe Assembly (6VE1) (18) Transmission Assembly

MANUAL TRANSMISSION 7B1-65

Removal
1. Disconnect battery ground cable.
2. Remove gear control lever knob (1).
3. Remove rear floor console (2). (Bucket seat)
Refer to the section “Floor Console”.
4. Remove front floor console (3).
Refer to the section “Floor Console”.
745R300006

Legend
(1) Knob
(2) Rear Floor Console
(3) Front Floor Console
5. Remove grommet assembly (4).



RTW47BMH000101

7B1-66 MANUAL TRANSMISSION

6. Remove gear control lever (5).
7. Raise and support vehicle with suitable stands.
8. Remove rear propeller shaft (6).
NOTE: Apply alignment marks on the flange at the
differential side.
9. Remove front propeller shaft (7).
NOTE: Apply alignment marks on the flange at both
front and rear sides.
401RS023
10. Loosen the front exhaust pipe fixing nuts (8) at the
engine side but not remove them. (Diesel engine
only)
150R300004
11. Remove the exhaust pipe (9). (6VE1 only)
RTW37ASH000101
12. Disconnect harness connectors and clips on the
transfer.


Actuator connector


Car Speed Sensor

810R300069

Legend
(1) Neutral Switch Connector: Transmission
(2) Back up Switch Connector
(3) Speed Sensor Connector
(4) Actuator Connector
(5) 2W - 4W Switch Connector
(6) Neutral Switch Connector: Transfer

MANUAL TRANSMISSION 7B1-67

13. Remove transmission-transfer fixing bolts (10), and
remove the transfer assembly (11) from the
transmission.
14. Disconnect harness connectors and clips on the
transmission.


Neutral switch; Transmission

Back up Switch

2W-4W Switch


Neutral Switch; Transfer
15. Remove the fuel pipe brackets (12) with pipes from
the transmission (18).
Diesel engine
220R300012

Legend
(1) Bolt
(2) Nut
(3) Fuel Pipe Assembly



6VE1, C24NE
Scan-2
16. Remove slave cylinder (13) and put aside it.
220LV019
17. Support transmission with a transmission jack.
220RS0001
18. Remove engine rear mount nuts (14) from
transmission crossmember (15).

7B1-68 MANUAL TRANSMISSION

19. Remove engine rear mount bolts fixing
transmission.
220R300009
20. Remove the middle part of transmission
crossmember (15) by removing four fixing bolts and
nuts.
501R30007
21. Take out the rear support rubber. 22. Remove starter (16). (Diesel engine only)
060L100070
23. Use the clutch release bearing remover 5-8840-
2291-0 (J-39207) to disconnect the clutch release
bearing from the clutch pressure plate. (6VE1 only)
220RW109
Release bearing disconnection
1. Pull the shift fork toward the transmission to
press the clutch release bearing against the
clutch.
2. Insert the clutch release bearing remover
between the wedge collar and the release
bearing.
3. Turn the remover to separate the release
bearing.

MANUAL TRANSMISSION 7B1-69

NOTE: Be sure not to insert the remover between the
wedge collar and the clutch.
220RW063
220RW064


220RW019

Legend
(1) Pressure Plate Assembly
(2) Release Bearing
(3) Wedge Collar
24. Remove transmission retaining nuts and bolts(17).
Remove transmission assembly (18) from the
vehicle.
Installation
1. Apply a thin coat of molybdenum disulfide grease to
the top gear shaft spline.
2. Slowly operate the transmission jack until the front
of transmission is aligned with the rear of the
engine.
The slope of the engine and the transmission must
be the same.
3. Align the top gear shaft with the clutch driven plate
spline.

7B1-70 MANUAL TRANSMISSION

4. Install the transmission assembly (18) to the engine.
Tighten the transmission nuts and bolts as shown in
the figure.


Diesel engine
RTW37BLF000901

MANUAL TRANSMISSION 7B1-71

6VE1
RTW37BLF0001