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AT-214
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-273, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-290, "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-273, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-290, "Oil Pump" .
–Power train system. Refer to AT-273, "Disassembly" .
–Transmission case. Refer to AT-273, "Disassembly" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 11.
8. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-68,
"Symptom Chart" (Symptom No.13).
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9. CHECK SYMPTOM
Check again. Refer to AT-63, "
Cruise Test - Part 1" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
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AT-216
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
3. CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT- 5 9 , "
LINE
PRESSURE TEST" .
OK or NG
OK >> GO TO 6.
NG - 1 >> Line pressure high. GO TO 4.
NG - 2 >> Line pressure low. GO TO 5.
4. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-273, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-290, "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-273, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-290, "Oil Pump" .
–Power train system. Refer to AT-273, "Disassembly" .
–Transmission case. Refer to AT-273, "Disassembly" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-241, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 8 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 10.
SAT4 9 4G
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ON-VEHICLE SERVICE
AT-241
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Revision: August 20072004 QX56
ON-VEHICLE SERVICEPFP:00000
Control Valve With TCM and A/T Fluid Temperature Sensor 2UCS002J B
COMPONENTS
1. Transmission 2. Control valve with TCM 3. Bracket
4. A/T fluid temperature sensor 2 5. Oil pan gasket 6. Oil pan
7. Magnet 8. Drain plug gasket 9. Drain plug
10. Oil pan mounting bolt 11. Snap ring 12. O-ring
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AT-244
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
13. Remove bolts A, B and C from control valve with TCM.
14. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
15. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
16. Remove bracket from A/T fluid temperature sensor 2.
17. Remove O-ring from A/T assembly harness connector.
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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ON-VEHICLE SERVICE
AT-245
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Revision: August 20072004 QX56
Installation
CAUTION:
After completing installation, check fluid leakage and fluid level. Refer to AT-13, "
Changing A/T Fluid"
, AT-13, "Checking A/T Fluid" .
1. Install O-ring in A/T assembly harness connector.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install A/T fluid temperature sensor 2 to bracket.
3. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 mount-
ing bolt to the specified torque. Refer to AT-241, "
COMPO-
NENTS" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
4. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
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ON-VEHICLE SERVICE
AT-247
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Revision: August 20072004 QX56
9. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
10. Connect revolution sensor connector.
11. Securely fasten revolution sensor harness with terminal clips.
12. Install magnets in oil pan.
13. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. From oil pan gasket mounting surfaces.
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AT-248
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old gasket, etc.
From oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
14. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
15. Pull up A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
16. Install snap ring to A/T assembly harness connector.
17. Connect A/T assembly harness connector.
18. Pour ATF into transmission assembly. Refer to AT - 1 3 , "
Chang-
ing A/T Fluid" .
19. Connect the negative battery terminal
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ON-VEHICLE SERVICE
AT-251
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Revision: August 20072004 QX56
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T temperature sensor 2 harness with terminal
clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old sealant, etc. From oil pan gasket mounting surfaces.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old sealant, etc.
From oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 4 1 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
7. Pour ATF into transmission assembly. Refer to AT-13, "
Chang-
ing A/T Fluid" .
8. Connect the negative battery terminal
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