Page 320 of 3371
ON-VEHICLE SERVICE
AT-249
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Revision: August 20072004 QX56
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal
2. Drain ATF through drain plug.
3. Remove oil pan and oil pan gasket.
4. Check foreign materials in oil pan to help determine causes of
malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT-15, "
A/T Fluid Cooler Cleaning" .
5. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector.
6. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
SCIA2308E
SCIA5199E
SCIA5023E
SCIA5146E
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ON-VEHICLE SERVICE
AT-251
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Revision: August 20072004 QX56
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T temperature sensor 2 harness with terminal
clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old sealant, etc. From oil pan gasket mounting surfaces.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old sealant, etc.
From oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 4 1 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
7. Pour ATF into transmission assembly. Refer to AT-13, "
Chang-
ing A/T Fluid" .
8. Connect the negative battery terminal
SCIA5023E
SCIA5146E
SCIA2308E
SCIA2492E
Page 326 of 3371
TRANSMISSION ASSEMBLY
AT-255
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Revision: August 20072004 QX56
TRANSMISSION ASSEMBLYPFP:31020
Removal and Installation (4x2)UCS002J E
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover.
3. Remove A/T fluid indicator gauge.
4. Remove engine under cover with power tool.
5. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
6. Remove rear propeller shaft. Refer to PR-9, "
REMOVAL" .
7. Remove A/T control cable. Refer to AT- 2 3 3 , "
SHIFT CONTROL SYSTEM" .
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. A/T cross member
7. Insulator 8. Copper washers
LCIA0333E
Page 329 of 3371
AT-258
TRANSMISSION ASSEMBLY
Revision: August 20072004 QX56
Removal and Installation (4x4) UCS002J F
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover with power tool.
3. Remove A/T fluid indicator.
4. Remove engine under cover with power tool.
5. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
6. Remove propeller shaft. Refer to PR-5, "
REMOVAL" (front), or PR-9, "REMOVAL" (rear).
7. Remove A/T control cable. Refer to AT-233, "
SHIFT CONTROL SYSTEM" .
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. Copper washer
7. A/T cross member 8. Insulator
WCIA0257E
Page 420 of 3371

PREPARATION
ATC-15
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Revision: August 20072004 QX56
(J-41995)
Electronic refrigerant leak detectorPower supply:
DC 12V (battery terminal)
(J-43926)
Refrigerant dye leak detection kit
Kit includes:
(J-42220)
UV lamp and UV safety goggles
(J-41459)
Refrigerant dye injector
(J-41447)
HFC-134a (R-134a) Fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles)
(J-43872)
Refrigerant dye cleanerPower supply:
DC 12V (battery terminal)
(J-42220)
UV lamp and UV safety gogglesPower supply:
DC 12V (battery terminal)
For checking refrigerant leak when flu-
orescent dye is installed in A/C system.
Includes: UV lamp and UV safety gog-
gles
(J-41447)
HFC-134a (R-134a) Fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles)Application: For HFC-134a (R-134a)
PAG oil
Container: 1/4 ounce (7.4cc) bottle
(Includes self-adhesive dye identifica-
tion labels for affixing to vehicle after
charging system with dye.)
(J-41459)
HFC-134a (R-134a) Dye injector
Use with J-41447, 1/4 ounce bottleFor injecting 1/4 ounce of fluorescent
leak detection dye into A/C system.
(J-43872)
Refrigerant dye cleanerFor cleaning dye spills. Tool number
(Kent-Moore No.)
Tool nameDescription
AHA2 81 A
ZHA2 00 H
SHA438F
SHA439F
SHA440F
SHA441F
Page 456 of 3371

TROUBLE DIAGNOSIS
ATC-51
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Revision: August 20072004 QX56
Front Air Control Terminals and Reference ValueEJS002C9
Measure voltage between each terminal and ground by following
Terminals and Reference Value for Front Air Control.
PIN CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUE FOR FRONT AIR CONTROL
WJIA0759E
WJIA0402E
Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage (V)
(Approx.)
1 B Ground - - 0V
2YPower supply for each door motor
PBRON - 0 - 5V
3 W/G Air mix door motor (Driver) CW ON Clockwise rotation Battery voltage
4 G Air mix door motor (Driver) CCW ON Counterclockwise rotation Battery voltage
5 BR/W Mode door motor CW ON Clockwise rotation Battery voltage
6 P/L Mode door motor CCW ON Counterclockwise rotation Battery voltage
7 O Intake door motor CCW ON Counterclockwise rotation Battery voltage
8 G/B Intake door motor CW ON Clockwise rotation Battery voltage
9 L/B Intake sensor ON - 0 - 5V
10 L/R Fan ON signal ONFan switch OFF 5V
Fan switch ON 0V
11 Y/B Rear defroster request ON - Battery voltage
12 W/R Compressor ON signal ONA/C switch OFF 5V
A/C switch ON 0V
13 G/R Variable blower control ON - 0 - 5V
14 Y/G Power supply for IGN ON - Battery voltage
15 P Ground for each door motor PBR ON - 0 - 5V
16 GR Mode door motor PBR feedback ON - 0 - 5V
17 P Ambient sensor ON - 0 - 5V
18 SBAir mix door motor (Driver) PBR
feedbackON - 0 - 5V
19 LG Defroster door motor CW ON Clockwise rotation Battery voltage
20 P/B Defroster door motor CCW ON Counterclockwise rotation Battery voltage
Page 457 of 3371

ATC-52
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
21 V/R Sensor ground ON - 0 - 5V
22 Y/R Power supply for BAT - - Battery voltage
23 R/L Power supply for illumination ON Park lamps ON Battery voltage
24 BR Illumination ground - Park lamps ON
25 LG/B Defroster door motor feedback ON - 0 - 5V
26 R/B Front blower motor request ONFront blower motor OFF Battery voltage
Front blower motor ON 0V
27 GR/R Air mix door motor (Rear) CW ON Clockwise rotation Battery voltage
28 L/Y Air mix door motor (Rear) CCW ON Counterclockwise rotation Battery voltage
29 W/G Water valve ONWater valve open 0V
Water valve closed 5V
31 W/V Optical sensor (Passenger) ON - 0 - 5V
32 LG/R In-vehicle sensor signal ON - 0 - 5V
33 V Air mix door motor (Rear) set point ON - 0 - 5V
34 W CAN-H ON - -
35 R CAN-L ON - -
36 G/W Air mix door motor (Passenger) CW ON Clockwise rotation Battery voltage
37 LAir mix door motor (Passenger)
CCWON Counter clockwise rotation Battery voltage
38 W/L Rear blower motor request ONRear blower motor OFF Battery voltage
Rear blower motor ON 0V
39 Y/B Rear select signal ON - 0 - 5V
40 G/O Optical sensor (Driver) ON - 0 - 5V
41 R/WAir mix door motor (Passenger) PBR
feedbackON - 0 - 5V
42 R/YAir mix door motor (Rear) PBR feed-
backON - 0 - 5V
43 BR/Y In-vehicle sensor motor (power) ON - Battery voltage
44 O/B In-vehicle sensor motor (ground) ON - 0V Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage (V)
(Approx.)
PIIA2344E
Page 460 of 3371

TROUBLE DIAGNOSIS
ATC-55
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Revision: August 20072004 QX56
SELF-DIAGNOSIS CODE CHART
Code No. Reference page
02 EE changed by calibrationATC-135, "
FRONT AIR CONTROL"
03 Battery voltage out of rangeSC-4, "BATTERY"
04 Mode switch circuit open or shortATC-135, "FRONT AIR CONTROL"
05 Blower motor malfunctionAT C - 8 3 , "Front Blower Motor Circuit"
12 Air mix door motor (Passenger) circuit malfunctionAT C - 7 1 , "DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR
MOTOR (PASSENGER)"
20 BCM not responding to A/C requestATC-104, "Magnet Clutch Circuit"
21 BCM not responding to rear defroster requestGW-78, "REAR WINDOW DEFOGGER"
22 Air mix door motor (Driver) circuit malfunctionAT C - 6 9 , "DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR
MOTOR (DRIVER)"
30 In-vehicle sensor circuit out of range (low)
ATC-128, "In-vehicle Sensor Circuit"31 In-vehicle sensor circuit out of range (high)
34 Air mix door motor (Driver) PBR circuit malfunctionAT C - 6 9 , "
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR
MOTOR (DRIVER)"
36Air mix door motor (Passenger) PBR circuit malfunc-
tionAT C - 7 1 , "DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR
MOTOR (PASSENGER)"
38 Air mix door motor (rear) circuit malfunctionAT C - 7 3 , "DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR
MOTOR (REAR)"
40 Ambient sensor circuit short
ATC-125, "Ambient Sensor Circuit"41 Ambient sensor circuit open
44 In-vehicle sensor motor circuit open
ATC-128, "
In-vehicle Sensor Circuit"46 In-vehicle sensor motor circuit short
50 Optical sensor (Driver) circuit open or short
ATC-131, "
Optical Sensor Circuit"52 Optical sensor (Passenger) circuit open or short
56 Intake sensor circuit short
ATC-133, "
Intake Sensor Circuit"57 Intake sensor circuit open
62 Defroster door motor circuit malfunctionAT C - 7 9 , "
Defroster Door Motor Circuit"
72 Intake door motor circuit malfunctionAT C - 7 6 , "Intake Door Motor Circuit"
80 CAN bus malfunction
LAN-5, "CAN COMMUNICATION"81 CAN BCM message missing
82 Intake door motor circuit malfunctionAT C - 7 6 , "
Intake Door Motor Circuit"
90 Stuck buttonATC-135, "FRONT AIR CONTROL"
92 Mode door motor circuit malfunctionAT C - 6 3 , "Mode Door Motor Circuit"