TROUBLE DIAGNOSIS
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How To Perform Trouble Diagnosis For Quick and Accurate RepairUCS002CT
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most intermittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-II (or GST) or a circuit tester connected should be
performed. Follow the AT-46, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” as shown on
the example (Refer to AT- 4 7
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
SAT6 3 1IB
SAT6 3 2I
SEF 2 34 G
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TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
4❏ Perform all road tests and enter checks in required inspection items.AT-6 1
4-1.Check before engine is started
AT-6 2
❏ AT-191, "AT CHECK Indicator Lamp Does Not Come On" .
❏ Perform self-diagnostics Enter checks for detected items. AT- 9 3
❏ AT- 1 0 3 , "DTC U1000 CAN COMMUNICATION LINE"
❏ AT- 1 0 5 , "DTC P0615 START SIGNAL CIRCUIT"
❏ AT- 1 0 8 , "DTC P0700 TCM"
❏ AT- 1 0 9 , "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ AT- 11 2 , "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT- 11 5 , "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT- 11 8 , "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ AT- 1 2 1 , "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ AT- 1 2 4 , "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT- 1 2 7 , "DTC P1702 TRANSMISSION CONTROL MODULE (RAM)"
❏ AT- 1 2 8 , "DTC P1703 TRANSMISSION CONTROL MODULE (ROM)"
❏ AT- 1 2 9 , "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT- 1 3 1 , "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
❏ AT- 1 3 4 , "DTC P1716 TURBINE REVOLUTION SENSOR"
❏ AT- 1 3 6 , "DTC P1721 VEHICLE SPEED SENSOR MTR"
❏ AT- 1 3 9 , "DTC P1730 A/T INTERLOCK"
❏ AT- 1 4 2 , "DTC P1731 A/T 1ST ENGINE BRAKING"
❏ AT- 1 4 5 , "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT- 1 4 8 , "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT- 1 5 1 , "DTC P1757 FRONT BRAKE SOLENOID VALVE"
❏ AT- 1 5 4 , "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
❏ AT- 1 5 7 , "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT- 1 6 0 , "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT- 1 6 3 , "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
❏ AT- 1 6 6 , "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
❏ AT- 1 6 9 , "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT- 1 7 2 , "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
❏ AT- 1 7 5 , "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT- 1 7 8 , "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT- 1 8 1 , "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT- 1 8 4 , "DTC P1846 ATF PRESSURE SWITCH 6"
4-2.Idle inspection
AT-6 2
❏ AT-192, "Engine Cannot Be Started In “P” or “N” Position"
❏ AT-193, "In “P” Position, Vehicle Moves When Pushed"
❏ AT-194, "In “N” Position, Vehicle Moves"
❏ AT-195, "Large Shock (“N” to “D” Position)"
❏ AT-198, "Vehicle Does Not Creep Backward In “R” Position"
❏ AT-201, "Vehicle Does Not Creep Forward In “D” Position"
4-3.Driving tests
AT-6 3
Part 1
❏ AT-203, "
Vehicle Cannot Be Started From D1"
❏ AT-206, "A/T Does Not Shift: D1 → D2"
❏ AT-208, "A/T Does Not Shift: D2 → D3"
❏ AT-210, "A/T Does Not Shift: D3 → D4"
❏ AT-213, "A/T Does Not Shift: D4 → D5"
❏ AT-215, "A/T Does Not Perform Lock-up"
❏ AT-217, "A/T Does Not Hold Lock-up Condition"
❏ AT-219, "Lock-up Is Not Released"
❏ AT-220, "Engine Speed Does Not Return to Idle"
TROUBLE DIAGNOSIS
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44-3Part 2
AT- 6 5
❏ AT-203, "Vehicle Cannot Be Started From D1"
❏ AT-206, "A/T Does Not Shift: D1 → D2"
❏ AT-208, "A/T Does Not Shift: D2 → D3"
❏ AT-210, "A/T Does Not Shift: D3 → D4"
Part 3
AT- 6 6
❏ AT-221, "A/T Does Not Shift: 5th gear → 4th gear"
❏ AT-224, "A/T Does Not Shift: 4th gear → 3rd gear"
❏ AT-225, "A/T Does Not Shift: 3rd gear → 2nd gear"
❏ AT-227, "A/T Does Not Shift: 2nd gear → 1st gear"
❏ AT-230, "Vehicle Does Not Decelerate By Engine Brake"
❏ Perform self-diagnostics Enter checks for detected items. AT- 9 3
❏ AT-103, "DTC U1000 CAN COMMUNICATION LINE"
❏ AT-105, "DTC P0615 START SIGNAL CIRCUIT"
❏ AT-108, "DTC P0700 TCM"
❏ AT-109, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ AT-112, "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT-115, "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT-118, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ AT-121, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ AT-124, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT-127, "DTC P1702 TRANSMISSION CONTROL MODULE (RAM)"
❏ AT-128, "DTC P1703 TRANSMISSION CONTROL MODULE (ROM)"
❏ AT-129, "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT-131, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
❏ AT-134, "DTC P1716 TURBINE REVOLUTION SENSOR"
❏ AT-136, "DTC P1721 VEHICLE SPEED SENSOR MTR"
❏ AT-139, "DTC P1730 A/T INTERLOCK"
❏ AT-142, "DTC P1731 A/T 1ST ENGINE BRAKING"
❏ AT-145, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT-148, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-151, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
❏ AT-154, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
❏ AT-157, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT-160, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-163, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
❏ AT-166, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
❏ AT-169, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT-172, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
❏ AT-175, "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT-178, "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT-181, "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT-184, "DTC P1846 ATF PRESSURE SWITCH 6"
5❏ Inspect each system for items found to be NG in the self-diagnostics and repair or replace the malfunction
parts.
6❏ Perform all road tests and enter the checks again for the required items.AT- 6 1
7❏ For any remaining NG items, perform the “diagnostics procedure” and repair or replace the malfunction parts.
See the chart for diagnostics by symptoms. (This chart also contains other symptoms and inspection proce-
dures.)AT- 6 8
8❏ Erase the results of the self-diagnostics from the TCM.AT- 4 0
TROUBLE DIAGNOSIS
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Judgement of Line Pressure Test
ROAD TEST
Description
The road test inspects overall performance of the A/T and analyzes possible malfunction causes.
The road test is carried out in the following three stages.
1. Check before engine is started. Refer to AT - 6 2
.
2. Check at idle. Refer to AT- 6 2
.
3. Cruise test
Inspect all the items from Part 1 to Part 3. Refer to AT- 6 3 , AT- 6 5 , AT- 6 6 .
Before beginning the road test, check the test procedure and inspection items.
Test all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are com-
plete.
Judgement Possible cause
Idle speedLow for all positions
(P, R, N, D)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
Oil pump wear
Pressure regulator valve or plug sticking or spring fatigue
Oil strainer oil pump pressure regulator valve passage oil leak
Engine idle speed too low
Only low for a spe-
cific positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment func-
tion.
For example
Accelerator pedal position signal malfunction
ATF temperature sensor malfunction
Line pressure solenoid malfunction (sticking in “OFF” state, filter clog, cut line)
Pressure regulator valve or plug sticking
Stall speedOil pressure does
not rise higher than
the oil pressure for
idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment function.
For example
Accelerator pedal position signal malfunction
TCM breakdown
Line pressure solenoid malfunction (shorting, sticking in“ ON” state)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
The pressure rises,
but does not enter
the standard posi-
tion.Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
Accelerator pedal position signal malfunction
Line pressure solenoid malfunction (sticking, filter clog)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
Only low for a spe-
cific positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
AT-68
TROUBLE DIAGNOSIS
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Symptom ChartUCS002D6
The diagnostics item numbers show the sequence for inspection. Inspect in order from item 1.
Overhaul and inspect inside the A/T only if A/T fluid condition is NG. Refer to AT-58, "Fluid Condi-
tion Check" .
No. Items Symptom Condition Diagnostic ItemReference
page
1
Shift
ShockLarge shock. (“N” →“
D” position)
Refer to AT-195,
"Large Shock (“N” to
“D” Position)" .ON vehicle1. Engine idle speedEC-32
2. Engine speed signalAT - 11 5
3. Accelerator pedal position sensorAT- 1 2 9
4. Control cable adjustmentAT- 2 3 4
5. ATF temperature sensorAT- 1 3 1
6. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 5,
AT- 1 5 1
7. CAN communication lineAT- 1 0 3
8. Fluid level and stateAT-5 8
9. Line pressure testAT-5 9
10. Control valve with TCMAT- 2 4 2
OFF vehicle11. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT- 1 8 , AT- 1 9
.)AT- 2 7 3
2Shock is too large
when changing D1 →
D
2 .ON vehicle1. Accelerator pedal position sensorAT- 1 2 9
2. Control cable adjustmentAT- 2 3 4
3. ATF pressure switch 5 and direct clutch solenoid valveAT- 1 8 1,
AT- 1 5 7
4. CAN communication lineAT- 1 0 3
5. Engine speed signalAT - 11 5
6. Turbine revolution sensorAT- 1 3 4
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
8. Fluid level and stateAT-5 8
9. Control valve with TCMAT- 2 4 1
OFF vehicle 10. Direct clutchAT- 3 0 7
3Shock is too large
when changing D2 →
D
3 .ON vehicle1. Accelerator pedal position sensorAT- 1 2 9
2. Control cable adjustmentAT- 2 3 4
3. ATF pressure switch 6, high and low reverse clutch sole-
noid valveAT- 1 8 4,
AT- 1 6 3
4. CAN communication lineAT- 1 0 3
5. Engine speed signalAT - 11 5
6. Turbine revolution sensorAT- 1 3 4
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
8. Fluid level and stateAT-5 8
9. Control valve with TCMAT- 2 4 1
OFF vehicle 10. High and low reverse clutchAT- 3 0 5
TROUBLE DIAGNOSIS
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4
Shift
ShockShock is too large
when changing D3 →
D
4 .ON vehicle1. Accelerator pedal position sensorAT- 1 2 9
2. Control cable adjustmentAT- 2 3 4
3. ATF pressure switch 3 and input clutch solenoid valveAT- 1 7 8,
AT- 1 4 5
4. CAN communication lineAT- 1 0 3
5. Engine speed signalAT- 11 5
6. Turbine revolution sensorAT- 1 3 4
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
8. Fluid level and stateAT- 5 8
9. Control valve with TCMAT- 2 4 1
OFF vehicle 10. Input clutchAT- 2 9 5
5Shock is too large
when changing D4 →
D
5 .ON vehicle1. Accelerator pedal position sensorAT- 1 2 9
2. Control cable adjustmentAT- 2 3 4
3. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 5,
AT- 1 5 1
4. CAN communication lineAT- 1 0 3
5. Engine speed signalAT- 11 5
6. Turbine revolution sensorAT- 1 3 4
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
8. Fluid level and stateAT- 5 8
9. Control valve with TCMAT- 2 4 1
OFF vehicle10. Front brake (brake band)AT- 2 6 111. Input clutchAT- 2 9 5
6Shock is too large for
downshift when accel-
erator pedal is
pressed.ON vehicle1. Accelerator pedal position sensorAT- 1 2 9
2. Control cable adjustmentAT- 2 3 4
3. CAN communication lineAT- 1 0 3
4. Engine speed signalAT- 11 5
5. Turbine revolution sensorAT- 1 3 4
6. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
7. Fluid level and stateAT- 5 8
8. Control valve with TCMAT- 2 4 1
OFF vehicle9. Front brake (brake band)AT- 2 6 110. Input clutchAT- 2 9 5
11. High and low reverse clutchAT- 3 0 5
12. Direct clutchAT- 3 0 7
No. Items Symptom Condition Diagnostic ItemReference
page
AT-70
TROUBLE DIAGNOSIS
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7
Shift
ShockShock is too large for
upshift when acceler-
ator pedal is released.ON vehicle1. Accelerator pedal position sensorAT- 1 2 9
2. Control cable adjustmentAT- 2 3 4
3. Engine speed signalAT - 11 5
4. CAN communication lineAT- 1 0 3
5. Turbine revolution sensorAT- 1 3 4
6. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
7. Fluid level and stateAT-5 8
8. Control valve with TCMAT- 2 4 1
OFF vehicle9. Front brake (brake band)AT- 2 6 110. Input clutchAT- 2 9 5
11. High and low reverse clutchAT- 3 0 5
12. Direct clutchAT- 3 0 7
8Shock is too large for
lock-up.ON vehicle1. Accelerator pedal position sensorAT- 1 2 9
2. Control cable adjustmentAT- 2 3 4
3. Engine speed signalAT - 11 5
4. CAN communication lineAT- 1 0 3
5. Turbine revolution sensorAT- 1 3 4
6. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
7. Torque converter clutch solenoid valveAT - 11 8
8. Fluid level and stateAT-5 8
9. Control valve with TCMAT- 2 4 1
OFF vehicle 10. Torque converterAT- 2 7 3
9Shock is too large
during engine brake.ON vehicle1. Accelerator pedal position sensorAT- 1 2 9
2. Control cable adjustmentAT- 2 3 4
3. CAN communication lineAT- 1 0 3
4. Fluid level and stateAT-5 8
5. Control valve with TCMAT- 2 4 1
OFF vehicle6. Front brake (brake band)AT- 2 6 17. Input clutchAT- 2 9 5
8. High and low reverse clutchAT- 3 0 5
9. Direct clutchAT- 3 0 7
No. Items Symptom Condition Diagnostic ItemReference
page
TROUBLE DIAGNOSIS
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No Up
ShiftGear does not change
from D
1 → D2 .
Refer to AT- 2 0 6 , "
A/T
Does Not Shift: D1 →
D2" .ON vehicle1. Fluid level and stateAT- 5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 5 and direct clutch solenoid valveAT- 1 8 1,
AT- 1 5 7
4. Line pressure testAT- 5 9
5. CAN communication lineAT- 1 0 3
6. Control valve with TCMAT- 2 4 1
OFF vehicle 7. Direct clutchAT- 3 0 7
11Gear does not change
from D2 → D3 .
Refer toAT- 2 0 8 , "
A/T
Does Not Shift: D2 →
D3" .ON vehicle1. Fluid level and stateAT- 5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 6, high and low reverse clutch sole-
noid valveAT- 1 8 4,
AT- 1 6 3
4. Line pressure testAT- 5 9
5. CAN communication lineAT- 1 0 3
6. Control valve with TCMAT- 2 4 1
OFF vehicle 7. High and low reverse clutchAT- 3 0 5
12Gear does not change
from D
3 → D4 .
Refer toAT- 2 1 0 , "
A/T
Does Not Shift: D3 →
D4" .ON vehicle1. Fluid level and stateAT- 5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 3 and input clutch solenoid valveAT- 1 7 8,
AT- 1 4 5
4. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 5,
AT- 1 5 1
5. Line pressure testAT- 5 9
6. CAN communication lineAT- 1 0 3
7. Control valve with TCMAT- 2 4 1
OFF vehicle 8. Input clutchAT- 2 9 5
13Gear does not change
from D
4 → D5 .
Refer toAT- 2 1 3 , "
A/T
Does Not Shift: D4 →
D5" .ON vehicle1. Fluid level and stateAT- 5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 5,
AT- 1 5 1
4. ATF pressure switch 5 and direct clutch solenoid valveAT- 1 8 1,
AT- 1 5 7
5. Turbine revolution sensorAT- 1 3 4
6. Line pressure testAT- 5 9
7. CAN communication lineAT- 1 0 3
8. Control valve with TCMAT- 2 4 1
OFF vehicle9. Front brake (brake band)AT- 2 7 310. Input clutchAT- 2 9 5
No. Items Symptom Condition Diagnostic ItemReference
page