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EC-602Revision: August 2007
FUEL PUMP CIRCUIT
2004 QX56
Wiring DiagramUBS00HDD
BBWA1714E
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FUEL PUMP CIRCUIT
EC-603
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Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00HDE
1. CHECK OVERALL FUNCTION
1. Turn ignition switch ON.
2. Pinch fuel feed hose with two fingers.
Fuel pressure pulsation should be felt on the fuel feed hose
for 1 second after ignition switch is turned ON.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2. CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 113 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
113 GR Fuel pump relay[Ignition switch: ON]
For 1 second after turning ignition switch ON
[Engine is running]0 - 1.5V
[Ignition switch: ON]
More than 1 second after turning ignition
switch ON.BATTERY VOLTAGE
(11 - 14V)
BBIA0357E
Voltage: Battery voltage
PBIB11 87 E
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EC-604Revision: August 2007
FUEL PUMP CIRCUIT
2004 QX56
3. CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E122.
3. Turn ignition switch ON.
4. Check voltage between IPDM E/R terminal 46 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 12.
4. DETECT MALFUNCTIONING PART
Check the following.
Harness for open or short between IPDM E/R and ECM
>> Repair harness or connectors.
5. CHECK CONDENSER POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect condenser harness connector.
4. Turn ignition switch ON.
5. Check voltage between condenser terminal 1 and ground with
CONSULT-II or tester.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.Voltage: Battery voltage
PBIB2084E
BBIA0388E
Voltage: Battery voltage should exist for 1 sec-
ond after ignition switch is turned ON.
PBIB0624E
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FUEL PUMP CIRCUIT
EC-605
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6. CHECK 15A FUSE
1. Turn ignition switch OFF.
2. Disconnect 15A fuse.
3. Check 15A fuse.
OK or NG
OK >> GO TO 7.
NG >> Replace fuse.
7. CHECK CONDENSER POWER SUPPLY CIRCUIT-II FOR OPEN AND SHORT
1. Disconnect IPDM E/R harness connector E119.
2. Check harness continuity between IPDM E/R terminal 13 and condenser terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between condenser terminal 1 and ground.
Refer to Wiring Diagram.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to power in harness or connectors.
9. CHECK CONDENSER
Refer to EC-606, "
Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace condenser.
10. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
3. Disconnect IPDM E/R harness connector E119.
4. Check harness continuity between IPDM E/R terminal 13 and
“fuel level sensor unit and fuel pump” terminal 1, “fuel level sen-
sor unit and fuel pump” terminal 3 and ground.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.Continuity should exist.
Continuity should exist.
Continuity should exist.
BBIA0583E
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EC-606Revision: August 2007
FUEL PUMP CIRCUIT
2004 QX56
11 . DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E41, C1
Harness for open or short between fuel pump and IPDM E/R
Harness for open or short between fuel pump and ground
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair or replace harness or connectors.
Component InspectionUBS00HDF
FUEL PUMP
1. Disconnect “fuel level sensor unit and fuel pump” harness connector.
2. Check resistance between fuel level sensor unit and fuel pump
terminals 1 and 3.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as 1 and 2.
Removal and InstallationUBS00HDG
FUEL PUMP
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" . Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
SEC9 18 C
Resistance Above 1 MΩ at 25°C (77°F)
PBIB0794E
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EVAPORATIVE EMISSION SYSTEM
EC-633
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EVAPORATIVE EMISSION SYSTEMPFP:14950
DescriptionUBS00HDY
SYSTEM DESCRIPTION
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
PBIB1631E
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EC-636Revision: August 2007
EVAPORATIVE EMISSION SYSTEM
2004 QX56
Component InspectionUBS00HDZ
EVAP CANISTER
Check EVAP canister as follows:
1. Block port B .
2. Blow air into port A and check that it flows freely out of port C .
3. Release blocked port B .
4. Apply vacuum pressure to port B and check that vacuum pres-
sure exists at the ports A and C .
5. Block port A and B .
6. Apply pressure to port C and check that there is no leakage.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor-
rect fuel filler cap is used, the MIL may come on.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-285 .
FUEL TANK TEMPERATURE SENSOR
Refer to EC-225 .
EVAP CANISTER VENT CONTROL VALVE
Refer to EC-292 .
EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-299 .
BBIA0352E
SEF 4 45 Y
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 , 2.22
- 2.90 psi)
Vac uu m :
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm
2
, −0.87 to −0.48 psi)
SEF 9 43 S
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EVAPORATIVE EMISSION SYSTEM
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EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationUBS00HE0
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageUBS00HE1
CAUTION:
Do not use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:
Do not start engine.
Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
SEF 4 62 UA
BBIA0349E
BBIA0350E