EI-36
FLOOR TRIM
Revision: August 20072004 QX56
FLOOR TRIMPFP:74902
Removal and InstallationEIS002XK
1. Remove front seats. Refer to SE-96, "FRONT SEAT" .
Remove subwoofer. Refer to AV- 4 6 , "Removal and Installation of Subwoofer" .
Remove navigation display control unit. Refer to AV- 1 5 8 , "Removal and Installation of Display Control
Unit" .
2. Remove second row seats. Refer to SE-103, "
Second Row Outboard" and SE-103, "Second Row Cen-
ter" , if equipped.
3. Remove third row rear seat. Refer to SE-103, "
Third Row" .
4. Remove lower seat belt anchors. Refer to SB-3, "
SEAT BELTS" .
5. Remove lower body side trim. Refer to EI-34, "
BODY SIDE TRIM" .
6. Remove luggage lower side finishers (left / right). Refer to EI-39, "
LUGGAGE FLOOR TRIM" .
7. Remove kicking plates. Refer to EI-34, "
BODY SIDE TRIM" .
8. Remove center console. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
9. Remove rear console, if equipped. Refer to IP-17, "
Rear Console" .
10. Remove rear lower finisher. Refer to EI-39, "
LUGGAGE FLOOR TRIM" .
11. Remove carpet.
12. Remove floor mat hooks from front carpet.
Installation is in the reverse order of removal.
1. Inspection hole cover 2. Seal 3. Carpet
4. Floor mat hook 5. Plastic clip
WIIA0267E
EI-38
HEADLINING
Revision: August 20072004 QX56
CAUTION:
Disconnect both terminals from battery in advance.
1. Remove body side trim. Refer to EI-34, "
BODY SIDE TRIM" .
2. Remove luggage floor trim. Refer to EI-39, "
LUGGAGE FLOOR TRIM" .
3. Remove sunvisor assemblies.
4. Remove sunvisor clips.
5. Remove sunroof welt (if equipped).
6. Remove front roof console.
Disconnect harnesses.
7. Remove rear roof console.
Disconnect harnesses.
8. Remove assist grips.
9. Remove lamp assembly from rear roof finisher.
Disconnect harness.
10. Remove rear roof finisher.
11. Remove headlining.
Remove clips from rear of headlining.
Disconnect harnesses.
12. Remove rear air control.
Disconnect harness.
13. Remove rear audio control assembly.
Disconnect harness.
14. Remove lamp assemblies.
Disconnect harnesses.
15. Remove air vents.
16. Remove the front roof console bracket.
17. Remove rear roof console front bracket.
18. Remove assist grip brackets from roof.
Installation is in the reverse order of removal.
1. Headlining (without sunroof) 2. Assist grip bracket 3. Assist grip
4. Sunvisor assembly LH 5. Cap LH 6. Sunvisor holder
7. Front roof console 8. Sunglass bin 9. Sunroof welt
10. Cap RH 11. Sunvisor assembly RH 12. Rear roof console bracket
13. Rear storage bin or DVD display 14. Rear air control 15. Rear audio control assembly
16. Rear roof console 17. Rear roof console finisher 18. Rear storage bin
19. Air vent 20. Lamp assembly 21. Plastic clip
22. Headlining (with sunroof) 23. Rear lamp lens 24. Rear lamp
25. Rear roof finisher 26. Plastic clip 27. Metal clip
EI-40
LUGGAGE FLOOR TRIM
Revision: August 20072004 QX56
REMOVAL
1. Remove 2nd and 3rd row seat belts. Refer to SB-3, "SEAT BELTS" .
2. Remove third row seat belt buckles.
3. Remove third row seat assembly. Refer to SE-103, "
Third Row" .
4. Remove back door weatherstrip. Refer to EI-41, "
BACK DOOR TRIM" .
5. Remove rear luggage room lamp. Refer to EI-37, "
HEADLINING" .
Disconnect harness from lamp.
6. Remove rear upper finisher. Refer to EI-37, "
HEADLINING" .
7. Remove rear door kicking plates. Refer to EI-34, "
BODY SIDE TRIM" .
8. Remove rear lower finisher.
9. Disconnect door open/close link. Refer to BL-136, "
BACK DOOR LOCK" .
10. Remove cargo net hooks.
11. Remove luggage side lower finishers LH/RH.
Disconnect power point, RH side.
12. Remove coat hooks.
13. Remove luggage side upper finishers LH/RH.
Disconnect harness to door open/close switch, LH side.
14. Remove tie down hooks LH/RH.
15. Remove floor side finishers LH/RH.
16. Remove luggage floor board.
17. Remove storage box.
18. Remove front luggage floor bracket.
19. Remove rear luggage box bracket.
INSTALLATION
Installation is in the reverse order of removal.
1. Rear lower finisher cap 2. Rear lower finisher 3. Cap upper seat belt finisher RH
4. Luggage side finisher RH 5. Metal clip 6. Plastic clip
7. Luggage side finisher lower RH 8. Luggage floor board 9. Latch luggage floor board
10. Leak check cap 11. Cup holder 12. Tie down hook
13. Floor side finisher RH 14. Power point assembly 15. Cargo net hook
16. Rear luggage box bracket 17. Front luggage floor bracket 18. Storage box
19. Floor side finisher LH 20. Luggage side finisher upper LH 21. Luggage side finisher lower LH
22. Lid luggage side lower 23. Coat hook 24. Cap lower seat belt finisher
25. Back door open/close switch 26. Cap luggage side upper 27. Cap upper seat belt finisher LH
EM-38Revision: August 2007
TIMING CHAIN
2004 QX56
10. Remove the oil pump drive spacer.
Hold and remove the flat space of the oil pump drive spacer
by pulling it forward.
11. Remove the oil pump. Refer to LU-13, "
Removal and Installation" .
12. Remove the chain tensioner on the left bank using the following steps.
NOTE:
To remove the timing chain and associated parts, start with those on the left bank. The procedure for
removing parts on the right bank is omitted because it is the same as that for the left bank.
a. Squeeze the return-proof clip ends using suitable tool and push
the plunger into the tensioner body.
b. Secure the plunger using stopper pin.
Stopper pin is made from hard wire approximately 1 mm (0.04
in) in diameter.
c. Remove the bolts and chain tensioner.
WAR NIN G:
Plunger, spring, and spring seat pop out when (squeezing)
return-proof clip without holding plunger head. It may
cause serious injuries. Always hold plunger head when
removing.
NOTE:
Stop the plunger in the fully extended position by using the
return-proof clip 1 if the stopper pin is removed.
Push the plunger 2 into the tensioner body while squeezing
the return-proof clip 1. Secure it using stopper pin 3.
13. Remove the chain tension guide and slack guide.
14. Remove the timing chain and crankshaft sprocket.
15. Loosen the camshaft sprocket bolts as shown and remove the
camshaft sprocket.
CAUTION:
To avoid interference between valves and pistons, do not
turn crankshaft or camshaft when timing chain is discon-
nected.
16. Repeat the same procedure to remove the right timing chain and
associated parts.
KBIA2512E
KBIA2479E
KBIA2483E
KBIA2513E
EM-44Revision: August 2007
CAMSHAFT
2004 QX56
b. At this time, make sure both intake and exhaust cam lobes of
No. 1 cylinder (top front on left bank) point outside.
If they do not point outside, turn crankshaft pulley once more.
3. Remove the chain case cover (right bank) and (left bank).
a. Loosen and remove the bolts in the reverse order shown.
b. Cut the liquid gasket to remove covers using Tool.
CAUTION:
Do not damage mating surfaces.
4. Paint matching marks on the timing chain links aligning with
camshaft sprocket matching marks.
5. Remove the chain tensioner on the left bank using the following steps.
WAR NIN G:
Plunger, spring, and spring seat pop out when squeezing return-proof clip without holding
plunger head. It may cause serious injuries. Always hold plunger head when removing.
a. Squeeze return-proof clip ends using suitable tool and push the
plunger into the tensioner body.
b. Secure plunger using stopper pin.
Stopper pin is made from hard wire approximately 1 mm (0.04
in) in diameter.
c. Remove the bolts and the chain tensioner.
KBIA0400J
Tool number: KV10111100 (J-37228)
KBIA2475E
KBIA2488E
KBIA2479E
CAMSHAFT
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Revision: August 20072004 QX56
NOTE:
Stop plunger in the fully extended position using return-proof clip
1 if stopper pin is removed.
Push the plunger 2 into the tensioner body while squeezing the
return-proof clip 1. Secure it using stopper pin 3.
6. Remove the right chain tensioner cover from the front cover
using Tool.
CAUTION:
Use care not to damage mating surfaces.
7. Remove chain tensioner on right bank using the following steps.
WAR NIN G:
Plunger, spring, and spring seat pop out when squeezing return-proof clip without holding
plunger head. It may cause serious injuries. Always hold plunger head when removing.
a. Squeeze return-proof clip ends using suitable tool and push the
plunger into the tensioner body.
b. Secure plunger using stopper pin.
Stopper pin is made from hard wire approximately 1 mm (0.04
in) in diameter.
c. Remove the bolts and the right bank chain tensioner.
NOTE:
If it is difficult to push plunger on right bank chain tensioner,
remove the plunger under extended condition.
KBIA2483E
Tool number : KV10111100
KBIA2521E
KBIA2479E
KBIA2484E
ENGINE ASSEMBLY
EM-71
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Revision: August 20072004 QX56
5. Remove the cowl extension. Refer to EI-18, "Removal and Installation" .
6. Remove engine room cover using power tools.
7. Remove the air duct and air cleaner case assembly. Refer to EM-14, "
REMOVAL" .
8. Disconnect vacuum hose between vehicle and engine and set it aside.
9. Remove the radiator assembly and hoses. Refer to CO-10, "
REMOVAL" .
10. Remove the drive belts. Refer to EM-12, "
Removal" .
11. Remove the fan blade. Refer to CO-13, "
REMOVAL" .
12. Disconnect the engine room harness from the fuse box and set it aside for easier work.
13. Disconnect the ECM.
14. Disconnect the engine room harness from the engine side and set it aside for easier work.
15. Disconnect the engine harness grounds.
16. Disconnect the reservoir tank for power steering from engine and move it aside for easier work.
17. Disconnect power steering oil pump from engine. Move it from its location and secure with a rope for eas-
ier work. Refer to PS-26, "
REMOVAL" .
18. Remove the A/C compressor bolts and set aside. Refer to ATC-166, "
REMOVAL" .
19. Disconnect brake booster vacuum line.
20. Disconnect EVAP line.
21. Disconnect the fuel hose at the engine side connection. Refer to EM-29, "
REMOVAL" .
22. Disconnect the heater hoses at cowl, and install plugs to avoid leakage of engine coolant.
23. Remove the A/T oil level indicator and indicator tube upper bolts.
24. Remove the A/T. Refer to AT-255, "
Removal and Installation (4x2)" , or AT-258, "Removal and Installation
(4x4)" .
25. Install engine slingers into left bank cylinder head and right bank
cylinder head.
26. Lift with hoist and secure the engine in position.
27. Remove engine assembly from vehicle, avoiding interference
with vehicle body.
CAUTION:
Before and during this lifting, always check if any har-
nesses are left connected.
28. Remove alternator. Refer to SC-27, "
REMOVAL" .
29. Remove engine mounting insulator and bracket using power tool.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing an engine or transmission you must make sure the dowels are installed correctly
during re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of driv-
etrain components.
WBIA0464E
Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
PBIC1556E
FL-6Revision: August 2007
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
2004 QX56
d. Disconnect the fuel filler hose from the fuel filler pipe.
e. Insert a suitable hose into the fuel tank through the fuel filler hose to drain the fuel from the fuel tank.
As a guide, the fuel level reaches the fuel gauge position as shown, or less, when approximately 14
liters (3 3/4 US gal, 3 1/8 Imp gal) of fuel are drained from the fuel tank.
3. Release the fuel pressure from the fuel lines. Refer to EC-46, "
FUEL PRESSURE RELEASE" .
4. Remove the second row LH rear seat and the third row rear seat. Refer to SE-103, "
REAR SEAT" .
5. Remove the second and third row rear seat belt buckles mounted on the floor. Refer to SB-3, "
SEAT
BELTS" .
6. Remove the LH center pillar trim, the LH rear trim panel, and the LH rear side door kick plate and weather
stripping. Refer to EI-34, "
BODY SIDE TRIM" .
7. Remove the second row rear center console and base, if equipped. Refer to EI-36, "
FLOOR TRIM" .
8. Reposition the floor carpet out of the way to access the inspection hole cover, located under the center LH
rear seat.
9. Remove the inspection hole cover by turning the retainers 90°
degrees clockwise.
Remove the O-ring.
10. Disconnect the fuel level sensor, fuel filter, and fuel pump
assembly electrical connector, the EVAP hose, and the fuel feed
hose.
LBIA0386E
LBIA0382E
LBIA0383E