AT-38
A/T CONTROL SYSTEM
Revision: August 20072004 QX56
FUNCTION OF PRESSURE SWITCH
Input clutch control valveWhen the input clutch is coupled, adjusts the line pressure to the optimum pressure
(input clutch pressure) and supplies it to the input clutch. (In 4th and 5th gears, adjusts
the clutch pressure.)
Direct clutch control valveWhen the direct clutch is coupled, adjusts the line pressure to the optimum pressure
(direct clutch pressure) and supplies it to the direct clutch. (In 2nd, 3rd, and 4th gears,
adjusts the clutch pressure.)
TCC control valve
TCC control plug
TCC control sleeveSwitches the lock-up to operating or released. Also, by performing the lock-up operation
transiently, lock-up smoothly.
Torque converter lubrication valveOperates during lock-up to switch the torque converter, cooling, and lubrication system
oil path.
Cool bypass valve Allows excess oil to bypass cooler circuit without being fed into it.
Line pressure relief valve Discharges excess oil from line pressure circuit.
N-D accumulator Produces the stabilizing pressure for when N-D is selected.
Manual valveSends line pressure to each circuit according to the select position. The circuits to which
the line pressure is not sent drain. Name Function
Name Function
Pressure switch 1 (FR/B)Detects any malfunction in the front brake hydraulic pressure. When it detects any mal-
function, it puts the system into fail-safe mode.
Pressure switch 2 (LC/B)Detects any malfunction in the low coast brake hydraulic pressure. When it detects any
malfunction, it puts the system into fail-safe mode.
Pressure switch 3 (I/C)Detects any malfunction in the input clutch hydraulic pressure. When it detects any mal-
function, it puts the system into fail-safe mode.
Pressure switch 5 (D/C)Detects any malfunction in the direct clutch hydraulic pressure. When it detects any mal-
function, it puts the system into fail-safe mode.
Pressure switch 6 (HLR/C)Detects any malfunction in the high and low reverse clutch hydraulic pressure. When it
detects any malfunction, it puts the system into fail-safe mode.
TROUBLE DIAGNOSIS
AT-59
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
CAUTION:
Run the engine at idle for at least one minute.
Judgement of Stall Test
O: Stall speed within standard value position
H: Stall speed higher than standard value
L: Stall speed lower than standard value
Stall test standard value position
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the ATF reaches in range of 50 to 80°C (122 to
176°F), then inspect the amount of ATF and replenish if necessary.
NOTE:
The automatic fluid temperature rises in range of 50 to 80°C (122 to 176°F) during 10 minutes of
driving.Stall speed: 2,500 - 2,800 rpm
Selector lever position
Expected problem location
DR
Stall rotation HO
Forward brake
Forward one-way clutch
1st one-way clutch
3rd one-way clutch
OH
Reverse brake
LL
Engine and torque converter one-way clutch
HH
Line pressure low
Does not shift-up D position 1 → 2 Slipping in 2nd, 3rd, 4th gears Direct clutch slippage
Does not shift-up D position 2 → 3 Slipping in 3rd, 4th, 5th gears High & low reverse clutch slippage
Does not shift-up D position 3 → 4 Slipping in 4th, 5th gears Input clutch slippage
Does not shift-up D position 4 → 5 Slipping in 5th gear Front brake slippage
SCIA1291E
AT-60
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
3. After warming up remove the oil pressure detection plug and
install the oil pressure gauge [ST2505S001(J34301-C)].
CAUTION:
When using the oil pressure gauge, be sure to use the O-
ring attached to the oil pressure detection plug.
4. Securely engage the parking brake so that the tires do not turn.
5. Start the engine, then measure the line pressure at both idle and
the stall speed.
CAUTION:
Keep the brake pedal pressed all the way down during
measurement.
When measuring the line pressure at the stall speed,
refer to AT-5 8, "
STALL TEST" .
6. After the measurements are complete, install the oil pressure
detection plug and tighten to the regulation torque below.
CAUTION:
Do not reuse the O-ring.
Line Pressure
SCIA0504E
SCIA1224E
:7.3 N·m (0.74 kg-m, 65 in-lb)SAT4 9 3G
Engine speedLine pressure [kPa (kg/cm
2 , psi)]
R position D position
At idle speed 392 - 441 (4.0 - 4.5, 57 - 64) 373 - 422 (3.8 - 4.3, 54 - 61)
At stall speed 1,700 - 1,890 (17.3 - 19.3, 247 - 274) 1,310 - 1,500 (13.3 - 15.3, 190 - 218)
TROUBLE DIAGNOSIS
AT-61
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
Judgement of Line Pressure Test
ROAD TEST
Description
The road test inspects overall performance of the A/T and analyzes possible malfunction causes.
The road test is carried out in the following three stages.
1. Check before engine is started. Refer to AT - 6 2
.
2. Check at idle. Refer to AT- 6 2
.
3. Cruise test
Inspect all the items from Part 1 to Part 3. Refer to AT- 6 3 , AT- 6 5 , AT- 6 6 .
Before beginning the road test, check the test procedure and inspection items.
Test all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are com-
plete.
Judgement Possible cause
Idle speedLow for all positions
(P, R, N, D)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
Oil pump wear
Pressure regulator valve or plug sticking or spring fatigue
Oil strainer oil pump pressure regulator valve passage oil leak
Engine idle speed too low
Only low for a spe-
cific positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment func-
tion.
For example
Accelerator pedal position signal malfunction
ATF temperature sensor malfunction
Line pressure solenoid malfunction (sticking in “OFF” state, filter clog, cut line)
Pressure regulator valve or plug sticking
Stall speedOil pressure does
not rise higher than
the oil pressure for
idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment function.
For example
Accelerator pedal position signal malfunction
TCM breakdown
Line pressure solenoid malfunction (shorting, sticking in“ ON” state)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
The pressure rises,
but does not enter
the standard posi-
tion.Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
Accelerator pedal position signal malfunction
Line pressure solenoid malfunction (sticking, filter clog)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
Only low for a spe-
cific positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
TROUBLE DIAGNOSIS
AT-75
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
22
Slips/Will
Not
EngageWhen “D” position,
remains in 5th gear.ON vehicle1. Fluid level and stateAT- 5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 5
,
AT- 1 5 1
4. Line pressure testAT- 5 9
5. CAN communication lineAT- 1 0 3
6. Control valve with TCMAT- 2 4 1
OFF vehicle7. Front brake (brake band)AT- 2 7 38. Input clutchAT- 2 9 5
9. Gear systemAT- 2 6 1
10. High and low reverse clutchAT- 3 0 5
23Vehicle cannot be
started from D
1 .
Refer toAT- 2 0 3 , "
Vehi-
cle Cannot Be Started
From D1" .ON vehicle1. Fluid level and stateAT- 5 8
2. Accelerator pedal position sensorAT- 1 2 9
3. Line pressure testAT- 5 9
4. CAN communication lineAT- 1 0 3
5. Control valve with TCMAT- 2 4 1
OFF vehicle6. Torque converterAT- 2 7 3
7. Oil pump assemblyAT- 2 9 0
8. 3rd one-way clutchAT- 2 9 2
9. 1st one-way clutchAT- 3 0 0
10. Gear systemAT- 2 6 1
11. Reverse brakeAT- 2 7 3
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT- 1 8
, AT-1 9 .)AT- 2 7 3
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-1 8
, AT - 1 9
.)AT- 2 7 3
24Does not lock-up.
Refer to AT- 2 1 5 , "A/T
Does Not Perform
Lock-up" .ON vehicle1. Fluid level and stateAT- 5 8
2. Line pressure testAT- 5 9
3. Engine speed signalAT- 11 5
4. Turbine revolution sensorAT- 1 3 4
5. Torque converter clutch solenoid valveAT- 11 8
6. CAN communication lineAT- 1 0 3
7. Control valve with TCMAT- 2 4 1
OFF vehicle8. Torque converterAT- 2 7 39. Oil pump assemblyAT- 2 9 0
No. Items Symptom Condition Diagnostic ItemReference
page
AT-76
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
25
Slips/Will
Not
engageDoes not hold lock-up
condition.
Refer toAT- 2 1 7 , "A/T
Does Not Hold Lock-
up Condition" .ON vehicle1. Fluid level and stateAT-5 8
2. Line pressure testAT-5 9
3. Engine speed signalAT - 11 5
4. Turbine revolution sensorAT- 1 3 4
5. Torque converter clutch solenoid valveAT - 11 8
6. CAN communication lineAT- 1 0 3
7. Control valve with TCMAT- 2 4 1
OFF vehicle8. Torque converterAT- 2 7 39. Oil pump assemblyAT- 2 9 0
26Lock-up is not
released.
Refer toAT- 2 1 9 ,
"Lock-up Is Not
Released" .ON vehicle1. Fluid level and stateAT-5 8
2. Line pressure testAT-5 9
3. Engine speed signalAT - 11 5
4. Turbine revolution sensorAT- 1 3 4
5. Torque converter clutch solenoid valveAT - 11 8
6. CAN communication lineAT- 1 0 3
7. Control valve with TCMAT- 2 4 1
OFF vehicle8. Torque converterAT- 2 7 39. Oil pump assemblyAT- 2 9 0
27No shock at all or the
clutch slips when
vehicle changes
speed D
1 → D2 . ON vehicle1. Fluid level and stateAT-5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 5 and direct clutch solenoid valveAT- 1 8 1,
AT- 1 5 7
4. CAN communication lineAT- 1 0 3
5. Line pressure testAT-5 9
6. Control valve with TCMAT- 2 4 1
OFF vehicle7. Torque converterAT- 2 7 3
8. Oil pump assemblyAT- 2 9 0
9. 3rd one-way clutchAT- 2 9 2
10. Gear systemAT- 2 6 1
11. Direct clutchAT- 3 0 7
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT- 1 8
, AT- 1 9
.)AT- 2 7 3
No. Items Symptom Condition Diagnostic ItemReference
page
TROUBLE DIAGNOSIS
AT-77
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
28
Slips/Will
Not
engageNo shock at all or the
clutch slips when
vehicle changes
speed D
2 → D3 .ON vehicle1. Fluid level and stateAT- 5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 6, high and low reverse clutch sole-
noid valveAT- 1 8 4,
AT- 1 6 3
4. CAN communication lineAT- 1 0 3
5. Line pressure testAT- 5 9
6. Control valve with TCMAT- 2 4 1
OFF vehicle7. Torque converterAT- 2 7 3
8. Oil pump assemblyAT- 2 9 0
9. 3rd one-way clutchAT- 2 9 2
10. Gear systemAT- 2 6 1
11. High and low reverse clutchAT- 3 0 5
12. Forward one- way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT- 1 8
, AT-1 9 .)AT- 2 7 3
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-1 8
, AT - 1 9
.)AT- 2 7 3
29No shock at all or the
clutch slips when
vehicle changes
speed D
3 → D4 .ON vehicle1. Fluid level and stateAT- 5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 3 and input clutch solenoid valveAT- 1 7 8,
AT- 1 4 5
4. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 5
,
AT- 1 5 1
5. CAN communication lineAT- 1 0 3
6. Line pressure testAT- 5 9
7. Control valve with TCMAT- 2 4 1
OFF vehicle8. Torque converterAT- 2 7 3
9. Oil pump assemblyAT- 2 9 0
10. Input clutchAT- 2 9 5
11. Gear systemAT- 2 6 1
12. High and low reverse clutchAT- 3 0 5
13. Direct clutchAT- 3 0 7
No. Items Symptom Condition Diagnostic ItemReference
page
AT-78
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
30
Slips/Will
Not
engageNo shock at all or the
clutch slips when
vehicle changes
speed D
4 → D5 .ON vehicle1. Fluid level and stateAT-5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 5,
AT- 1 5 1
4. ATF pressure switch 5 and direct clutch solenoid valveAT- 1 8 1,
AT- 1 5 7
5. CAN communication lineAT- 1 0 3
6. Line pressure testAT-5 9
7. Control valve with TCMAT- 2 4 1
OFF vehicle8. Torque converterAT- 2 7 3
9. Oil pump assemblyAT- 2 9 0
10. Front brake (brake band)AT- 2 7 3
11. Input clutchAT- 2 9 5
12. Gear systemAT- 2 6 1
13. High and low reverse clutchAT- 3 0 5
31When you press the
accelerator pedal and
shift speed D5 → D4
the engine idles or the
transmission slips.ON vehicle1. Fluid level and stateAT-5 8
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 11 2,
AT- 1 3 6
3. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 5,
AT- 1 5 1
4. ATF pressure switch 5 and direct clutch solenoid valveAT- 1 8 1,
AT- 1 5 7
5. CAN communication lineAT- 1 0 3
6. Line pressure testAT-5 9
7. Control valve with TCMAT- 2 4 1
OFF vehicle8. Torque converterAT- 2 7 3
9. Oil pump assemblyAT- 2 9 0
10. Input clutchAT- 2 9 5
11. Gear systemAT- 2 6 1
12. High and low reverse clutchAT- 3 0 5
13. Direct clutchAT- 3 0 7
No. Items Symptom Condition Diagnostic ItemReference
page