OVERHEATING CAUSE ANALYSIS
CO-5
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Revision: August 20072004 QX56
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items
BASIC SERVICE PROCEDURE
EC-33
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Revision: August 20072004 QX56
3. Check ignition timing.
Idle Speed/Ignition Timing/Idle Mixture Ratio AdjustmentUBS00GZL
PREPARATION
1. Make sure that the following parts are in good order.
Battery
Ignition system
Engine oil and coolant levels
Fuses
ECM harness connector
Vacuum hoses
Air intake system
(Oil filler cap, oil level gauge, etc.)
Fuel pressure
Engine compression
Throttle valve
Evaporative emission system
2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn off headlamp, heater blower, rear window defogger.
6. Keep front wheels pointed straight ahead.
SEF 0 11V
BBIA0379E
EC-118Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
CONSULT-II Reference Value in Data MonitorUBS00H07
Remarks:
Specification data are reference values.
Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data i n
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED
Run engine and compare the CONSULT-II value with tachometer indica-
tion.Almost the same speed as the
tachometer indication.
MAS A/F SE-B1
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
no loadIdle Approx. 1.1 - 1.4V
2,500 rpm Approx. 1.7 - 2.0V
B/FUEL SCHDL
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
no loadIdle 3.0 - 4.2 msec
2,000 rpm 3.0 - 4.2 msec
A/F ALPHA-B1
A/F ALPHA-B2
Engine: After warming upMaintaining engine speed at 2,000
rpm54% - 155%
COOLAN TEMP/S
Engine: After warming up More than 70°C (158°F)
A/F SEN1 (B1)
A/F SEN1 (B2)
Engine: After warming upMaintaining engine speed at 2,000
rpmFluctuated around 1.5V
HO2S2 (B1)
HO2S2 (B2)
Warm-up condition
After keeping engine speed
between 3,500 and 4,000 rpm for
1 minute and at idle for 1 minute
under no load.Revving engine from idle to 3,000 rpm
quickly.0 - 0.3V ←→ Approx. 0.6 -
1.0V
HO2S2 MNTR (B1)
HO2S2 MNTR (B2)
Warm-up condition
After keeping engine speed
between 3,500 and 4,000 rpm for
1 minute and at idle for 1 minute
under no load.Revving engine from idle to 3,000 rpm
quickly.LEAN ←→ RICH
VEH SPEED SE
Turn drive wheels and compare the CONSULT-II value with speedometer
indication.Almost the same speed as the
speedometer indication
BATTERY VOLT
Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN1
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.5 - 1.0V
Accelerator pedal: Fully depressed 4.0 - 4.7V
ACCEL SEN2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.3 - 1.2V
Accelerator pedal: Fully depressed 3.9 - 4.8V
THRTL SEN1
THRTL SEN2*
Ignition switch: ON
(Engine stopped)
Shift lever: DAccelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
EVAP SYS PRES
Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL
Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
Ignition switch: ONShift lever: P or N ON
Shift lever: Except above OFF
EC-120Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
*: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ from
ECM terminals voltage signal.HO2S2 HTR (B1)
HO2S2 HTR (B2)
Engine speed is below 3,600 rpm after the following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no loadON
Engine speed: Above 3,600 rpm OFF
I/P PULLY SPD
Vehicle speed: More than 20 km/h (12 MPH)Almost the same speed as the
tachometer indication
VEHICLE SPEED
Turn drive wheels and compare the CONSULT-II value with speedometer
indication.Almost the same speed as the
speedometer indication
TRVL AFTER MIL
Ignition switch: ONVehicle has traveled after MIL has
turned ON.0 - 65,535 km
(0 - 40,723 miles)
AC PRESS SEN
Ignition switch: ON (Engine stopped) Approx. 0V
Engine: Idle
Air conditioner switch: OFF1.0 - 4.0V
VEH SPEED SE
Turn drive wheels and compare the CONSULT-II value with speedometer
indication.Almost the same speed as the
speedometer indication
SET VHCL SPD
Engine: Running ASCD: Operating.The preset vehicle speed is
displayed.
MAIN SW
Ignition switch: ONON/OFF(MAIN) switch: Pressed ON
ON/OFF(MAIN) switch: Released OFF
CANCEL SW
Ignition switch: ONCANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW
Ignition switch: ONACCEL/RESUME switch: Pressed ON
ACCEL/RESUME switch: Released OFF
SET SW
Ignition switch: ONCOAST/SET switch: Pressed ON
COAST/SET switch: Released OFF
DIST SW
Ignition switch: ONDISTANCE switch: Pressed ON
DISTANCE switch: Released OFF
BRAKE SW1
Ignition switch: ONBrake pedal: Fully released ON
Brake pedal: Slightly depressed OFF
BRAKE SW2
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
CRUISE LAMP
Ignition switch: ONON/OFF(MAIN) switch: Pressed at the
1st time → at the 2nd timeON → OFF
SET LAMP
CRUISE switch: ON
When vehicle switch is between
40 km/h (25 MPH) and 144 km/h
(89 MPH).COAST/SET switch: Pressed ON
COAST/SET switch: Released OFF MONITOR ITEM CONDITION SPECIFICATION
DTC P0127 IAT SENSOR
EC-181
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Revision: August 20072004 QX56
DTC P0127 IAT SENSORPFP:22630
Component DescriptionUBS00H24
The intake air temperature sensor is built into mass air flow sensor.
The sensor detects intake air temperature and transmits a signal to
the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
*: This data is reference value and is measured between ECM terminal 34 (Intake air
temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output
voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM termi-
nals, such as the ground.
On Board Diagnosis LogicUBS00H25
DTC Confirmation ProcedureUBS00H26
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
CAUTION:
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Wait until engine coolant temperature is less than 90°C (194°F)
a. Turn ignition switch ON.
BBIA0355E
Intake air temperature
°C (°F)Voltage* V Resistance kΩ
–10 (14) 4.43 7.9 - 9.3
25 (77) 3.32 1.9 - 2.1
80 (176) 1.23 0.31 - 0.37
SEF 0 12 P
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0127
0127Intake air temperature
too highRationally incorrect voltage from the sensor is
sent to ECM, compared with the voltage signal
from engine coolant temperature sensor.
Harness or connectors
(The sensor circuit is open or shorted)
Intake air temperature sensor
EC-272Revision: August 2007
DTC P0441 EVAP CONTROL SYSTEM
2004 QX56
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC CONFIRMATION” mode with CON-
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
273, "Diagnostic Procedure" .
Overall Function CheckUBS00H4M
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
Selector lever Suitable position
Vehicle speed 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 12.0 msec
Engine coolant temperature 70 - 100°C (158 - 212°F)
PBIB0826E
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB11 09 E
EC-340Revision: August 2007
DTC P0500 VSS
2004 QX56
DTC P0500 VSSPFP:32702
DescriptionUBS00H6C
NOTE:
If DTC P0500 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-135, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control
unit)” by CAN communication line. The c combination meter then sends a signal to the ECM by CAN commu-
nication line.
On Board Diagnosis LogicUBS00H6D
DTC Confirmation ProcedureUBS00H6E
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine (VDC switch OFF).
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT-II. The vehicle speed on CONSULT-
II should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-341, "
Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive sec-
onds.
6. If 1st trip DTC is detected, go to EC-341, "
Diagnostic Procedure"
.
Overall Function CheckUBS00H6F
Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0500
0500Vehicle speed sensorThe almost 0 km/h (0 MPH) signal from
vehicle speed sensor is sent to ECM
even when vehicle is being driven.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The vehicle speed signal circuit is open or
shorted)
Wheel sensor
Combination meter
ABS actuator and electric unit (control unit)
ENG SPEED More than 1,600 rpm
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL More than 6.9 msec
Selector lever Except P or N position
PW/ST SIGNAL OFF
SEF 1 96 Y
DTC P0500 VSS
EC-341
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Revision: August 20072004 QX56
2. Start engine.
3. Read vehicle speed sensor signal in MODE 1 with GST.
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with
suitable gear position.
4. If NG, go to EC-341, "
Diagnostic Procedure" .
Diagnostic ProcedureUBS00H6G
1. CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Refer to BRC-11, "
TROUBLE DIAGNOSIS" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
>>INSPECTION END