CRASH ZONE SENSOR
SRS-55
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SRS
Revision: August 20072004 QX56
CRASH ZONE SENSORPFP:98531
Removal and InstallationEHS000WQ
REMOVAL
CAUTION:
Before servicing the SRS, turn the ignition switch off, disconnect both battery cables and wait at
least 3 minutes.
1. Open hood.
2. Disconnect the crash zone sensor harness connector.
3. Remove crash zone sensor nuts.
CAUTION:
Replace crash zone sensor if it has been dropped or sustained an impact.
Do not disassemble crash zone sensor.
INSTALLATION
To install, reverse the removal procedure.
After the work is complete, perform self-diagnosis to check that no malfunction is detected. Refer to SRS-
20, "SRS Operation Check" .
LHIA0056E
SRS-56
SIDE AIR BAG (SATELLITE) SENSOR
Revision: August 20072004 QX56
SIDE AIR BAG (SATELLITE) SENSORPFP:98830
Removal and InstallationEHS000WR
REMOVAL
CAUTION:
Before servicing the SRS, turn the ignition switch off, disconnect both battery cables and wait at
least 3 minutes.
1. Remove seat belt pre-tensioner. Refer to SB-3, "
Removal and
Installation of Front Seat Belt" .
2. Remove side air bag (satellite) sensor nuts.
3. Disconnect the side air bag (satellite) sensor harness connector.
CAUTION:
Do not use old nuts after removal; replace with new nuts.
Check side air bag (satellite) sensor to ensure it is free of deformities, dents, cracks or rust. If it
shows any visible signs of damage, replace it with new one.
Do not disassemble side air bag (satellite) sensor.
Replace side air bag (satellite) sensor if it has been dropped or sustained an impact.
INSTALLATION
To install, reverse the removal procedure.
After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-20, "
SRS Operation Check" .
LHIA0057E
SRS-58
DIAGNOSIS SENSOR UNIT
Revision: August 20072004 QX56
DIAGNOSIS SENSOR UNITPFP:28556
Removal and InstallationEHS0 00 W T
REMOVAL
CAUTION:
Before servicing the SRS, turn the ignition switch off, disconnect both battery cables and wait at
least 3 minutes.
1. Disconnect the harness connectors for each air bag module and seat belt pre-tensioner.
2. Remove center console. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
3. Disconnect diagnosis sensor unit harness connectors.
4. Remove fixing bolts from the diagnosis sensor unit.
CAUTION:
Do not use old bolts; replace with new bolts.
Check diagnosis sensor unit bracket to ensure it is free of deformities, dents, cracks or rust. If it
shows any visible signs of damage, replace with new one.
Replace diagnosis sensor unit if it has been dropped or sustained an impact.
INSTALLATION
To install, reverse the removal procedure.
After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-20, "
SRS Operation Check" .
CAUTION:
The diagnosis sensor unit must always be installed with the arrow mark "⇐" pointing toward the
front of the vehicle for proper operation.
ECU DISCRIMINATED NO.
After replacing the diagnosis sensor unit, confirm that the diagnosis sensor unit identification is correct for the
vehicle as equipped. Refer to SRS-18, "
CONSULT-II Function (AIR BAG)" .
LHIA0053E
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT
SRS-59
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SRS
Revision: August 20072004 QX56
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNITPFP:98852
Removal and InstallationEHS000WU
The occupant classification control unit, occupant classification (pressure) sensor, and bladder are an integral
part of the front passenger seat cushion and are replaced as an assembly. Refer to SE-99, "
REMOVAL" to
remove the seat, and SE-101, "
SEAT CUSHION TRIM AND PAD" to replace the seat cushion.
SRS-60
COLLISION DIAGNOSIS
Revision: August 20072004 QX56
COLLISION DIAGNOSISPFP:00015
For Frontal CollisionEHS000WW
Check the SRS components using the following table.
After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-20, "
SRS Operation Check" .
SRS INSPECTION (FOR FRONTAL COLLISION)
Part SRS is activated SRS is NOT activated
Air bag module
(driver and front pas-
senger air bag mod-
ule)REPLACE
Install with new fas-
teners.1. Remove air bag module. Check harness cover and connectors for damage, termi-
nals for deformities, and harness for binding.
2. Install driver air bag module into the steering wheel to check fit and alignment with
the wheel.
3. Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
4. If no damage is found, reinstall with new fasteners.
5. If damaged—REPLACE. Install air bag modules with new fasteners.
Crash zone sensor REPLACE the crash
zone sensor and
bracket with new fas-
teners.1. Remove the crash zone sensor. Check harness connectors for damage, terminals
for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the crash zone
sensor and bracket.
3. Install the crash zone sensor to check fit.
4. If no damage is found, reinstall with new fasteners.
5. If damaged—REPLACE the crash zone sensor and bracket with new fasteners.
Seat belt pre-ten-
sioner assemblies
and seat belt buckle
pre-tensioner assem-
bliesREPLACE
Install seat belt pre-
tensioner and seat
belt buckle pre-ten-
sioner assemblies
with new fasteners.1. Remove seat belt pre-tensioners and seat belt buckle pre-tensioner assemblies.
Check harness cover and connectors for damage, terminals for deformities, and
harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. If no damage is found, reinstall seat belt pre-tensioner assembly.
6. If damaged—REPLACE. Install the seat belt pre-tensioners or seat belt buckle pre-
tensioner assemblies with new fasteners.
Diagnosis sensor unit REPLACE
Install with new fas-
teners.1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install diagnosis sensor unit with new fasteners.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged—REPLACE.
Spiral cable REPLACE the spiral
cable.1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall.
5. If damaged—REPLACE.
Occupant classifica-
tion system (Passen-
ger seat)1. Remove passenger seat.
2. Check control unit case for dents, cracks of deformities.
3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged — REPLACE seat cushion assembly with new fasteners.
COLLISION DIAGNOSIS
SRS-61
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SRS
Revision: August 20072004 QX56
For Side CollisionEHS0 00 W X
Check the SRS components using the following table.
After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-20, "
SRS Operation Check" .
WHEN SRS IS ACTIVATED IN THE SIDE COLLISION
1. Replace the following components:
–Front seat back assembly (on the side on which side air bag is activated)
–Diagnosis sensor unit
–(LH or RH) side air bag (satellite) sensor (on the side on which side air bag is activated)
2. Check the SRS components and the related parts using the following table.
–Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3. Conduct self-diagnosis using CONSULT-II and “AIR BAG” warning lamp. Refer to SRS-20, "
SRS Opera-
tion Check" for details. Ensure entire SRS operates properly.
WHEN SRS IS NOT ACTIVATED IN THE SIDE COLLISION
1. Check the SRS components and the related parts using the following table.
–If the front seat back assembly is damaged, the front seat back assembly must be replaced.
2. Conduct self-diagnosis using CONSULT-II and “AIR BAG” warning lamp. Refer to SRS-20, "
SRS Opera-
tion Check" for details. Ensure entire SRS operates properly.
SRS INSPECTION (FOR SIDE COLLISION)
Harness and connec-
tors1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE the damaged harness. Do not attempt to repair, splice or modify any SRS harness.
Instrument panel
REPLACE the instru-
ment panel assembly.1. Visually check instrument panel for damage.
2. If no damage is found, reinstall the instrument panel.
3. If damaged—REPLACE the instrument panel. Part SRS is activated SRS is NOT activated
Part SRS is activated SRS is NOT activated
(LH or RH) side cur-
tain air bag moduleReplace the side cur-
tain air bag module.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.)1. Check for visible signs of damage (dents, tears, deformation) of the center pillar on
the collision side.
2. If damaged—Remove the side curtain air bag module.
3. Check for visible signs of damaged (tears etc.) of the side curtain air bag module.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the side curtain air bag module with new fasteners.
6. If damaged—REPLACE the side curtain air bag module with new fasteners.
Front (LH or RH) side
air bag moduleREPLACE front seat-
back assembly.1. Check for visible signs of damage (dents, tears, deformation) of the seat back on
the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front seatback assembly.
(LH or RH) side air
bag (satellite) sensor REPLACE the side
air bag (satellite) sen-
sor on the collision
side with new fasten-
ers.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.)1. Remove the side air bag (satellite) sensor on the collision side. Check harness
connectors for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the side air bag
(satellite) sensor.
3. Install the side air bag (satellite) sensor to check fit.
4. If no damage is found, reinstall the side sir bag (satellite) sensor with new fasten-
ers.
5. If damaged—REPLACE the side air bag (satellite) sensor with new fasteners.
SRS-62
COLLISION DIAGNOSIS
Revision: August 20072004 QX56
For RolloverEHS001BC
Check the SRS components using the following table.
After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-20, "
SRS Operation Check" .
WHEN SRS IS ACTIVATED IN THE ROLLOVER
1. Replace the following components:
–Diagnosis sensor unit
–(LH or RH) side air bag (satellite) sensor (on the side on which side air bag is activated)
2. Check the SRS components and the related parts using the following table.
–Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3. Conduct self-diagnosis using CONSULT-II and “AIR BAG” warning lamp. Refer to SRS-20, "
SRS Opera-
tion Check" for details. Ensure entire SRS operates properly.
WHEN SRS IS NOT ACTIVATED IN THE ROLLOVER
1. Check the SRS components and the related parts using the following table.
–If the front seat back assembly is damaged, the front seat back assembly must be replaced.
2. Conduct self-diagnosis using CONSULT-II and “AIR BAG” warning lamp. Refer to SRS-20, "
SRS Opera-
tion Check" for details. Ensure entire SRS operates properly.
Diagnosis sensor unit REPLACE the diag-
nosis sensor unit with
new fasteners.1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged—REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-ten-
sioner assembly and
seat belt buckle pre-
tensioner assembly1. Check if the seat belt can be extended smoothly.
If the seat belt cannot be extended smoothly,
–Check for deformities of the center pillar inner.
–If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
2. Remove the seat belt pre-tensioner assembly and the seat belt buckle pre-tensioner assembly on the colli-
sion side. Check harness cover and connectors for damage, terminals for deformities, and harness for bind-
ing.
3. Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly and
the seat belt buckle pre-tensioner assembly.
4. Check seat belt adjuster for damage.
5. If no damage is found, reinstall the seat belt pre-tensioner assembly and the seat belt buckle pre-tensioner
assembly.
6. If damaged—REPLACE the seat belt pre-tensioner assembly or the seat belt buckle pre-tensioner assem-
bly with new fasteners.
Seat (with front side
air bag)REPLACE front seat-
back assembly.1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and
deformities.
–Harness, connectors and terminals
–Frame and recliner (for front and rear seat), and also adjuster and slides (for front
seat)
3. If no damage is found, reinstall the seat.
4. If damaged—REPLACE the damaged seat parts using new fasteners. If the front
seat back is damaged, the front seat back assembly must be replaced.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation).
2. If damaged—REPAIR the center inner pillar.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side.
2. If damaged—REPLACE the damaged trim parts. Part SRS is activated SRS is NOT activated
COLLISION DIAGNOSIS
SRS-63
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SRS
Revision: August 20072004 QX56
SRS INSPECTION (FOR ROLLOVER)
Part SRS is activated SRS is NOT activated
(LH or RH) side cur-
tain air bag moduleReplace the side cur-
tain air bag module.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.)1. Check for visible signs of damage (dents, tears, deformation) of the center pillar on
the collision side.
2. If damaged—Remove the side curtain air bag module.
3. Check for visible signs of damaged (tears etc.) of the side curtain air bag module.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the side curtain air bag module with new fasteners.
6. If damaged—REPLACE the side curtain air bag module with new fasteners.
Front (LH or RH) side
air bag moduleREPLACE front seat-
back assembly.1. Check for visible signs of damage (dents, tears, deformation) of the seat back on
the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front seatback assembly.
(LH or RH) side air
bag (satellite) sensor REPLACE the side
air bag (satellite) sen-
sor on the collision
side with new fasten-
ers.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.)1. Remove the side air bag (satellite) sensor on the collision side. Check harness
connectors for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the side air bag
(satellite) sensor.
3. Install the side air bag (satellite) sensor to check fit.
4. If no damage is found, reinstall the side sir bag (satellite) sensor with new fasten-
ers.
5. If damaged—REPLACE the side air bag (satellite) sensor with new fasteners.
Diagnosis sensor unit REPLACE the diag-
nosis sensor unit with
new fasteners.1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged—REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-ten-
sioner assembly and
seat belt buckle pre-
tensioner assembly1. Check if the seat belt can be extended smoothly.
If the seat belt cannot be extended smoothly,
–Check for deformities of the center pillar inner.
–If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
2. Remove the seat belt pre-tensioner assembly and the seat belt buckle pre-tensioner assembly on the colli-
sion side. Check harness cover and connectors for damage, terminals for deformities, and harness for bind-
ing.
3. Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly and
the seat belt buckle pre-tensioner assembly.
4. Check seat belt adjuster for damage.
5. If no damage is found, reinstall the seat belt pre-tensioner assembly and the seat belt buckle pre-tensioner
assembly.
6. If damaged—REPLACE the seat belt pre-tensioner assembly or the seat belt buckle pre-tensioner assem-
bly with new fasteners.
Seat (with front side
air bag)REPLACE front seat-
back assembly.1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and
deformities.
–Harness, connectors and terminals
–Frame and recliner (for front and rear seat), and also adjuster and slides (for front
seat)
3. If no damage is found, reinstall the seat.
4. If damaged—REPLACE the damaged seat parts using new fasteners. If the front
seat back is damaged, the front seat back assembly must be replaced.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation).
2. If damaged—REPAIR the center inner pillar.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side.
2. If damaged—REPLACE the damaged trim parts.