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TF-38
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Revision: August 20072004 QX56
REFERENCE VALUE IN DATA MONITOR MODE
Indicated items
(Screen terms for CONSULT-II, “DATA
MONITOR” mode)Display Conditions
Throttle position sensor
(THRTL POS SEN) 0.0/8 - 8.0/8 Throttle valve fully closed to fully open
Transfer fluid temperature sensor
(FLUID TEMP SE)Approx. 1.5 - 0.5V Transfer fluid temperature approx. 20 - 80°C (68 - 176°F)
ABS operation switch
(ABS OPER SW)OFF ABS is not operating.
ON ABS is operating.
2WD position
(2WD SWITCH)ON 4WD shift switch is in “2WD”.
OFF Except the above condition
Lock position
(LOCK SWITCH)ON 4WD shift switch is in “4H”.
OFF Except the above condition
Neutral-4LO switch
(N POSI SW TF)
AT P s w i tc h
(ATP SWITCH)
Wait detection switch
(WAIT DETCT SW)4WD shift switch position2WD,
AUTO, 4H(N) 4LO
AT P s w i t c h O F F O N O F F
Neutral-4LO switch/Wait detec-
tion switch See Note.OFF ON
Note: When shifting into or out of “4LO” the switches turn ON when “Wait” function is oper-
ating and they turn OFF when “Wait” function is canceled.
Tran s fe r mo to r re lay
(MOTOR RELAY)
Transfer motor relay monitor
(MOTOR RELAY MON)Throttle valve4WD
shift
switchA/T selector
leverMotor relay/
Motor relay
monRemarks
Fully closed2WD — OFF —
AUTO,
4LOP, N O F F
ON for approx. 2 sec. after
shifting to “P” and “N”
Others ON
4HPOFF
ON for approx. 2 sec. after
shifting to “P”
Others ON
Line pressure switch
(LINE PRES SW)OFFThe vehicle has been left at room temperature for 5 min-
utes and more with ignition switch in “OFF” position.
ONIgnition switch in “ON”, and 4WD shift switch in “AUTO” or
“4H” and A/T selector lever in “D”.
Clutch pressure switch
(CL PRES SW)OFFIgnition switch in “ON”, and 4WD shift switch in “2WD”.
(“Wait” function is not operating.)
ONIgnition switch in “ON”, and 4WD shift switch in “AUTO” or
“4H” and A/T selector lever in “D”. (“Wait” function is not
operating.)
Vehicle speed
(VHCL/S COMP)0 km/h (0 MPH) — —
Control torque
(COMP CL TORQ)0 kg-m
4WD shift switch
(“Wait” function is not oper-
ating.)In “2WD” position
39 - 1,353 N·m
(4 - 138 kg-m, 29 - 998 ft.-lb.)In “AUTO” position
1,353 N·m
(138 kg-m, 998 ft.-lb.)In “4H” or “4LO” position
4WD solenoid
(DUTY SOLENOID)4% In “2WD” position
96 - 4% In “AUTO” position
4% In “4H” or “4LO” position
Page 3169 of 3371

TF-44
TROUBLE DIAGNOSIS — INTRODUCTION
Revision: August 20072004 QX56
TROUBLE DIAGNOSIS — INTRODUCTIONPFP:00000
IntroductionEDS0017W
DESCRIPTION
When a malfunction (indicated by the 4WD warning lamp illumination) occurs, collect information first from the
customer about how the malfunction occurs. Then, proceed with the diagnosis presuming it is the cause. Also
inspect the electrical system, paying close attention to other possibilities such as fluid level and leaks.
All-mode 4WD transfer is controlled by transfer control unit and sensors.
If a malfunction occurs in the all-mode 4WD system, the 4WD warning lamp lights up to inform of the system
malfunction. There are two ways to identify the cause of the malfunction.
1. Performing the self-diagnosis. (The 4WD warning lamp will indicate what kind of malfunction has occurred
by flickering.)
2. Performing diagnosis using CONSULT-II.
DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS
WHAT ..... Vehicle model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Diagnostic Worksheet
Information sheet from customer
Customer name MR/MS Model & Year VIN
Transfer model
AT X 1 4 BEngine Mileage
Incident Date Manuf. Date In Service Date
Frequency❏ Continuous ❏ Intermittent ( times a day)
Symptoms❏ 4WD shift indicator lamp does not turn on.
❏ 4WD warning lamp does not turn on.
❏ 4WD shift indicator lamp does not turn off.
❏ ATP warning lamp does not turn on.
❏ 4LO indicator lamp does not turn on.
❏ 4WD shift indicator lamp does not indicate “4H”.
❏ 4WD shift indicator lamp repeats flicking.
❏ Tight corner braking symptom occurs.
❏ 4WD system does not operate.
❏ Others.
4WD warning lamp❏ Continuously lit❏ Not lit
1.❏ Listen to customer complaints.TF-47
2.❏ Check transfer fluid.TF-47
❏ Leakage
❏ Fluid condition
❏ Fluid level
3.❏ Road testingTF-47
❏ 1. Check before engine is started.
❏ 2. Check at idle.
❏ 3. Cruise test
4.❏ Perform self-diagnosis NG items (with CONSULT-II and without CONSULT-II).TF-31
, TF-28
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TF-56
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: August 20072004 QX56
114WD shift indicator lamp
(4H)“4H” indicator lamp comes ON. Less than 1V
4WD shift switch is set to any posi-
tion other than 4H.Battery voltage
124WD shift indicator lamp
(4LO)“4LO” indicator lamp comes ON. 0V
4WD shift switch is set to any posi-
tion other than 4LO.Battery voltage
13 Transfer shift relay (Low)
&While actuator is operating (4LO →
4H)Battery voltage
Actuator does not operate. 0V
14 Transfer motor relayTransfer motor relay is ON. Battery voltage
Transfer motor relay is OFF. Less than 1V
15 ATP lampAT selector lever is set to P position. Battery voltage
AT selector lever is set to any posi-
tion other than P.0V
16 Power supply —Ignition key is set to ON position. Battery voltage
Ignition key is set to OFF position. 0V
18 4WD shift switch (4H)
&4WD shift switch is set to 4H posi-
tion.Battery voltage
4WD shift switch is set to any posi-
tion other than 4H.Less than 1V
19 4WD solenoid valve4WD shift switch is set to AUTO posi-
tion.1.5 - 3V
4WD shift switch is set to any posi-
tion other than 2WD.Less than 1V
214WD shift indicator lamp
(AUTO)“AUTO” indicator lamp comes ON. 0V
4WD shift switch is set to any posi-
tion other than AUTO.Battery voltage
22 Power supply —Ignition key is set to ON position. Battery voltage
Ignition key is set to OFF position. 0V
23 4WD shift switch (4LO)
&4WD shift switch is set to 4LO posi-
tion.Battery voltage
4WD shift switch is set to any posi-
tion other than 4LO.Less than 1V
24 4WD shift switch (AUTO)4WD shift switch is set to AUTO posi-
tion.Battery voltage
4WD shift switch is set to any posi-
tion other than AUTO.Less than 1V
25 Neutral-4LO switchTransfer is set to 4LO position. 0V
Transfer is set to any position other
than 4LO.Battery voltage
27Transfer 4H actuator
switch4WD shift switch is set to 4H posi-
tion.Less than 1V
4WD shift switch is set to any posi-
tion other than 4H.Battery voltage
28 Sensor ground — Less than 1V Te r m i n a l
No.Item ConditionJudgement standard
(Approx.)
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
TF-57
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Revision: August 20072004 QX56
30Power supply for A/D
converter &Ignition key is set to ON position. 4.5 - 5.5V
Ignition key is set to OFF position. 0V
31Transfer fluid tempera-
ture sensor &At 20°C (68°F) 1.1V
At 80°C (176°F) 0.3V
33 Transfer shift relay (High)
&While actuator is operating from “4H”
to “4LO”Battery voltage
Actuator does not operate. 0V
34 Clutch pressure switch4WD shift switch is set to AUTO or
4H, then A/T selector lever is set to D
position. (wait detection system:
OFF)Battery voltage
4WD shift switch is set to 2WD,
AUTO or 4H, then A/T selector lever
is set to D position. (wait detection
system: ON)0V
35 Line pressure switch4WD shift switch is set to 2WD,
AUTO or 4H, then A/T selector lever
is set to D position.Battery voltage
—0V
36 CONSULT-II (RX) — — —
40 ATP switch
&A/T selector lever is set to P position. Battery voltage
A/T selector lever is set to any posi-
tion other than P.Less than 1V
41Transfer motor relay
monitorTransfer motor relay is ON. Battery voltage
Transfer motor relay is OFF. Less than 1V
42Transfer shift relay
(LOW)While actuator is operating from
“4LO” to “4H” positionBattery voltage
Actuator does not operate. 0V
43 Wait detection switch4WD shift switch is set to any posi-
tion other than 4LO.Battery voltage
4WD shift switch is set to 4LO posi-
tion.*3Less than 1V
44Transfer 4LO actuator
switch4WD shift switch is set to any posi-
tion other than 4LO. (Actuator: High
position)Battery voltage
4WD shift switch is set to 4LO posi-
tion. (Actuator: Low position)Less than 1V
45 Ground — — — Te r m i n a l
No.Item ConditionJudgement standard
(Approx.)
Page 3187 of 3371
TF-62
2-4WD SHIFT SOLENOID VALVE AND 4WD SHIFT SWITCH
Revision: August 20072004 QX56
2-4WD SHIFT SOLENOID VALVE AND 4WD SHIFT SWITCHPFP:00000
Diagnostic ProcedureEDS00184
1. CHECK 2-4WD SHIFT SOLENOID VALVE AND 4WD SHIFT SWITCH
Refer to TF-95, "
2-4WD SHIFT SOLENOID VALVE AND TRANS-
FER FLUID TEMPERATURE SENSOR" and TF-95, "4WD SHIFT
SWITCH" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace 2-4WD shift solenoid valve or 4WD
shift switch.
2. CHECK INPUT SIGNAL
With CONSULT-II
1. Select “ECU INPUT SIGNALS” in Data Monitor.
2. Read out ON/OFF status of “2WD SW” and “LOCK SWITCH”.
OK or NG
OK >> 1. Perform transfer control unit input/output signal
inspection. Refer to TF-55, "
TRANSFER CONTROL
UNIT INSPECTION TABLE" .
2. If NG, recheck transfer control unit pin terminals for
damage or loose connection with harness connector.
NG >> GO TO 3.
SMT778D
SMT974D
Page 3189 of 3371

TF-64
TRANSFER MOTOR AND TRANSFER MOTOR RELAY
Revision: August 20072004 QX56
TRANSFER MOTOR AND TRANSFER MOTOR RELAYPFP:00000
Diagnostic ProcedureEDS00185
1. CHECK TRANSFER MOTOR AND TRANSFER MOTOR RELAY
Refer to TF-96, "
TRANSFER MOTOR" and TF-97, "TRANSFER
MOTOR RELAY" .
OK or NG
OK >> GO TO 2.
NG >> Replace transfer motor or transfer motor relay.
2. CHECK INPUT SIGNAL
With CONSULT-II
1. Select “MAIN SIGNALS” in Data Monitor.
2. Read out ON/OFF status of “MOTOR RELAY”.
3. When the value is different from standard value although ON/
OFF switching occurs, check the following items.
PNP switch and throttle position sensor circuits
Refer to AT-109, "
DTC P0705 PARK/NEUTRAL POSITION
SWITCH" , AT-129, "DTC P1705 THROTTLE POSITION SEN-
SOR" .
OK or NG
OK >> GO TO 3.
NG >> 1. Perform transfer control unit input/output signal
inspection. Refer to TF-55, "
TRANSFER CONTROL UNIT INSPECTION TABLE" .
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with harness
connector.
3. CHECK TRANSFER MOTOR RELAY POWER SOURCE
1. Disconnect transfer motor relay harness connectors E153 and
E154.
2. Turn ignition switch to ON position.
3. Check voltage between transfer motor relay harness connector
E153 terminal 5 (G/R), E154 terminal 2 (Y/R), and ground.
OK or NG
OK >> GO TO 4.
NG >> Check the following.
No. 58 fuse (20A)
No. 49 fuse (10A)
Harness continuity between ignition switch and No. 58 fuse (20A) and No. 49 fuse (10A).
Harness continuity between fuse and transfer motor relay.
LDIA0102E
SMT975D
Voltage : Battery voltage
LDIA0070E
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TF-66
TRANSFER FLUID TEMPERATURE SENSOR
Revision: August 20072004 QX56
TRANSFER FLUID TEMPERATURE SENSORPFP:00000
Diagnostic ProcedureEDS00186
1. CHECK TRANSFER FLUID TEMPERATURE SENSOR
Refer to TF-95, "
2-4WD SHIFT SOLENOID VALVE AND TRANSFER FLUID TEMPERATURE SENSOR" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace fluid temperature sensor.
2. CHECK INPUT SIGNAL
Do you have CONSULT-II?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 4.
Page 3192 of 3371
TRANSFER FLUID TEMPERATURE SENSOR
TF-67
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Revision: August 20072004 QX56
3. CHECK INPUT SIGNAL
With CONSULT-II
1. Start engine.
2. Select “ECU INPUT SIGNALS” in Data Monitor.
3. Read out the value of “FLUID TEMP SE”.
OK or NG
OK >> GO TO 5.
NG >> Check the following.
Continuity between transfer control unit and transfer terminal cord assembly harness connectorVo l ta g e
20°C (68°F) : Approx. 1.1V
80°C (176°F) : Approx. 0.3V
SMT784D
SMT974D