TF-68
TRANSFER FLUID TEMPERATURE SENSOR
Revision: August 20072004 QX56
4. CHECK INPUT SIGNAL
Without CONSULT-II
1. Turn ignition switch to ON position.
2. Check voltage between transfer control unit harness connector
E143 terminals 28 (B/G) and 31(G).
OK or NG
OK >> GO TO 5.
NG >> Check the following.
Continuity between transfer control unit and transfer
terminal cord assembly harness connector
5. PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to TF-27, "
Trouble Diagnosis without CONSULT-II" .
OK or NG
OK >> Inspection End.
NG >> 1. Perform transfer control unit input/output signal inspection. Refer to TF-55, "
TRANSFER CON-
TROL UNIT INSPECTION TABLE" .
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with harness
connector.Vo l ta g e
20°C (68°F) : Approx. 1.1V
80°C (176°F) : Approx. 0.3V
LDIA0072E
TROUBLE DIAGNOSES FOR SYMPTOMS
TF-95
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Component InspectionEDS0018N
4WD SHIFT SWITCH
Check continuity between each terminal.
2-4WD SHIFT SOLENOID VALVE AND TRANSFER FLUID TEMPERATURE SENSOR
Measure resistance between terminals of transfer terminal cord
assembly harness connector F56.
4WD SOLENOID VALVE, CLUTCH PRESSURE SWITCH AND LINE PRESSURE SWITCH
Measure resistance between terminals of transfer terminal cord
assembly harness connector F56.
Terminals Switch position Continuity
1 - 22WD Yes
Except 2WD No
1 - 3, 1 - 4AUTO Yes
Except AUTO No
1 - 4, 1 - 54H Yes
Except 4H No
1 - 4, 1 - 64LO Yes
Except 4LO No
WDIA0090E
Component parts TerminalsResistance
(Approx.)
2-4WD shift solenoid valve 4 - 520°C (68°F):
22.8 - 25.2Ω
Transfer fluid temperature
sensor2 - 320°C (68°F): 2.5 kΩ
80°C (176°F): 0.3 kΩ
LDIA0093E
Component
partsTerminals Remarks
4WD sole-
noid valve6
Ground
terminalApprox. 20°C (68°F): Approx. 3.0 - 3.4Ω
Clutch pres-
sure switch7In room temperature
2-4WD shift solenoid valve “OFF”: No conti-
nuity
2-4WD shift solenoid valve and transfer
motor “ON”: Continuity exists
Line pressure
switch1In room temperature
Turn ignition switch to “OFF” position and
leave vehicle for more than 5 minutes.
(OFF): No continuity
Transfer motor “ON”: Continuity exists
LDIA0094E
TF-120
CENTER CASE
Revision: August 20072004 QX56
3. Remove control valve assembly bolts.
4. Remove snap ring. Then push connector assembly into center
case to remove control valve assembly.
5. Remove lip seals from center case.
CAUTION:
There are two kinds of lip seals (lip seal of large inner diam-
eter: 5 pieces, lip seal of small inner diameter: 2 pieces).
Confirm the position before disassembly.
6. Remove all bolts except for the two as shown.
7. Remove 4WD solenoid valve, clutch pressure switch, 2-4WD
shift solenoid valve, line pressure switch, and transfer fluid tem-
perature sensor from control valve assembly.
SDIA2121E
SDIA2122E
SDIA2123E
SDIA2124E
PDIA0183E
TF-134
CENTER CASE
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CONTROL VALVE
Check resistance between terminals of 4WD solenoid valve, 2-
4WD shift solenoid valve and transfer fluid temperature sensor.
Refer to TF-95, "
Component Inspection" .
Check sliding faces of control valves and plugs for abnormality.
If any is found, replace the control valve assembly with new one.
Refer to TF-154, "
Control Valve" .
CAUTION:
Replace control valve body together with clutch return
spring as a set.
Check each control valve spring for damage or distortion, and
also check its free length, outer diameter and wire diameter. If
any damage or fatigue is found, replace control valve body with
new one. Refer to TF-154, "
Control Valve" .
CAUTION:
Replace control valve body together with clutch return spring
as a set.
CLUTCH
Check drive plate facings and driven plate for damage, cracks or
other abnormality. If any abnormalities are found, replace with
new one.
Check the thickness of drive plate facings and driven plate.
Refer to TF-153, "
CLUTCH" .
CAUTION:
Measure facing thickness at 3 points to take an average.
Check all the drive and driven plates.
Check return spring for damage or deformation.
Do not remove spring from the plate
PDIA0183E
SMT947C
SMT948C
SMT949C
WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
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SECTION WT
A
B
WT
Revision: August 20072004 QX56 PREPARATION ........................................................... 2
Special Service Tool ................................................. 2
Commercial Service Tools ........................................ 2
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 3
NVH Troubleshooting Chart ..................................... 3
WHEEL ....................................................................... 4
Inspection ................................................................. 4
WHEEL AND TIRE ASSEMBLY ................................. 5
Balancing Wheels .................................................... 5
REMOVAL ............................................................. 5
WHEEL BALANCE ADJUSTMENT ...................... 5
Rotation .................................................................... 6
LOW TIRE PRESSURE WARNING SYSTEM ............ 7
System Components ................................................ 7
System Description .................................................. 7
TRANSMITTER ..................................................... 7
REMOTE KEYLESS ENTRY RECEIVER ............. 7
BCM (BODY CONTROL MODULE) ...................... 8
LOW TIRE PRESSURE WARNING LAMP AND
BUZZER ................................................................ 8
DISPLAY UNIT ...................................................... 8
CAN COMMUNICATION ............................................ 9
System Description .................................................. 9
TROUBLE DIAGNOSES .......................................... 10
Wiring Diagram — T/WARN — .............................. 10
Terminal and Reference Value (BCM) .................... 12
ID Registration Procedure ...................................... 13
ID REGISTRATION WITH TRANSMITTER
ACTIVATION TOOL ............................................ 13
ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ............................................ 14
Transmitter Wake Up Operation ............................. 15
............................................................................ 15
CONSULT-II Function (BCM) ................................. 16
Self-Diagnosis ........................................................ 17
DESCRIPTION .................................................... 17
FUNCTION .......................................................... 17CONSULT-II ......................................................... 17
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 19
INTRODUCTION ................................................. 19
WORK FLOW ...................................................... 19
Preliminary Check .................................................. 20
Malfunction Code/Symptom Chart .......................... 21
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 23
Inspection 1: Transmitter or Control Unit (BCM) ..... 23
MALFUNCTION CODE NO. 21, 22, 23 OR 24 ... 23
Inspection 2: Transmitter - 1 ................................... 23
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................... 23
Inspection 3: Transmitter - 2 ................................... 24
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 24
Inspection 4: Vehicle Speed Signal ........................ 25
MALFUNCTION CODE NO. 52 ........................... 25
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 26
Inspection 1: Low Tire Pressure Warning Lamp
Does Not Come On When Ignition Switch Is Turned
On ........................................................................... 26
Inspection 2: Low Tire Pressure Warning Lamp
Stays On When Ignition Switch Is Turned On ......... 26
Inspection 3: Low Tire Pressure Warning Lamp
Flashes When Ignition Switch Is Turned On .......... 28
Inspection 4: Hazard Warning Lamp Flashes When
Ignition Switch Is Turned On .................................. 29
Inspection 5: “TIRE PRESSURE” Information In
Display Unit Does Not Exist .................................... 30
Inspection 6: ID Registration Cannot Be Completed ... 30
REMOVAL AND INSTALLATION ............................. 31
Transmitter (Pressure Sensor) ............................... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 33
Road Wheel ............................................................ 33
Tire ......................................................................... 33
LOW TIRE PRESSURE WARNING SYSTEM
WT-7
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LOW TIRE PRESSURE WARNING SYSTEMPFP:40300
System ComponentsEES00126
System DescriptionEES00127
TRANSMITTER
A sensor-transmitter integrated with a valve is installed on a wheel,
and transmits a detected air pressure signal in the form of a radio
wave.
REMOTE KEYLESS ENTRY RECEIVER
Receives the air pressure signal transmitted by the transmitter in
each wheel.
WEIA0081E
WEIA0137E
LEIA0069E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
WT-23
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Inspection 1: Transmitter or Control Unit (BCM)EES0012H
MALFUNCTION CODE NO. 21, 22, 23 OR 24
1. CHECK CONTROL UNIT
Drive for several minutes. Check all tire pressures with CONSULT-II “DATA MONITOR ITEM”.
Are all tire pressures displayed as 0 kPa?
YES >> GO TO 2.
NO >> GO TO 3.
2. CHECK REMOTE KEYLESS ENTRY RECEIVER CONNECTOR
Check remote keyless entry receiver connector for damage or loose connections.
OK or NG
OK >> Replace BCM, then GO TO 3. Refer to BCS-19, "Removal and Installation of BCM" .
NG >> Repair or replace remote keyless entry receiver connector.
3. ID REGISTRATION
Carry out ID registration of all transmitters.
Is there a tire that cannot register ID?
YES >> Replace transmitter of the tire, then GO TO 5. Refer to WT-31, "Transmitter (Pressure Sensor)" .
NO >> GO TO 4.
4. VEHICLE DRIVING
Drive at a speed of 40 km/h (25 MPH) or more for several minutes without stopping.
Check all tire pressures with CONSULT-II “DATA MONITOR ITEM” within 15 minutes after vehicle speed
becomes 17 km/h (11 MPH).
Does
“DATA MONITOR ITEM” display tire pressure as normal without any warning lamp?
YES >> Inspection End.
NO >> GO TO 5.
5. ID REGISTRATION AND VEHICLE DRIVING
1. Carry out ID registration of all transmitters.
2. Drive at a speed of 40 km/h (25 MPH) or more for 3 minutes, and then drive the vehicle at any speed for
10 minutes. Then check all tire pressures with CONSULT-II “DATA MONITOR ITEM” within 5 minutes.
Does
“DATA MONITOR ITEM” display tire pressure as normal without any warning lamp?
YES >> Inspection End.
NO >> GO TO the inspection applicable to DTC.
Inspection 2: Transmitter - 1EES0012I
MALFUNCTION CODE NO. 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 OR 48
1. ID REGISTRATION (CORRECTION OF TRANSMITTER LOCATION)
1. Carry out ID registration of all transmitters.
2. Drive at a speed of 40 km/h (25 MPH) or more for 3 minutes, and then drive the vehicle at any speed for
10 minutes.
>> GO TO 2.
WT-24
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: August 20072004 QX56
2. REPLACE TRANSMITTER
1. Check low tire pressure warning lamp again for flashing, replace malfunctioning transmitter.
2. Carry out ID registration of all transmitters.
Can ID registration of all transmitters be completed?
YES >> GO TO 3.
NO >> GO TO Inspection 1. Refer to WT-23, "
Inspection 1: Transmitter or Control Unit (BCM)" .
3. VEHICLE DRIVING
Drive at a speed of 40 km/h (25 MPH) or more for 3 minutes, and then drive the vehicle at any speed for 10
minutes. Then check all tire pressures with CONSULT-II “DATA MONITOR ITEM” within 5 minutes.
Does
“DATA MONITOR ITEM” display tire pressure as normal without any warning lamp?
YES >> Inspection End.
NO >> Replace malfunctioning transmitter, and perform Step 3 again. Refer to WT-31, "
Transmitter
(Pressure Sensor)" .
Inspection 3: Transmitter - 2EES0012J
MALFUNCTION CODE NO. 35, 36, 37 OR 38
1. CHECK ALL TIRE PRESSURES
Check all tire pressures. Refer to WT-33, "
Tire" .
Are there any tires with pressure of 64 psi or more?
YES >> Adjust tire pressure to specified value.
NO >> GO TO 2.
2. VEHICLE DRIVING
1. Carry out ID registration of all transmitters.
2. Drive at a speed of 40 km/h (25 MPH) or more for several minutes without stopping.
Check all tire pressures with CONSULT-II “DATA MONITOR ITEM” within 15 minutes after vehicle speed
becomes 17 km/h (11 MPH).
>> Replace transmitter with new one if “DATA MONITOR ITEM” displays 64 psi or more. Refer to
WT-31, "
Transmitter (Pressure Sensor)" . Then GO TO 3.
3. ID REGISTRATION AND VEHICLE DRIVING
1. Carry out ID registration of all transmitters.
2. Drive at a speed of 40 km/h (25 MPH) or more for 3 minutes, and then drive the vehicle at any speed for
10 minutes. Then check all tire pressures with CONSULT-II “DATA MONITOR ITEM” within 5 minutes.
Does
“DATA MONITOR ITEM” display tire pressure as normal without any warning lamp?
YES >> Inspection End.
NO >> GO TO the inspection applicable to DTC.