BR-18
VACUUM LINES
Revision: 2004 November 2004 FX35/FX45
VACUUM LINESPFP:41920
Removal and InstallationAFS001N8
CAUTION:
Because vacuum hose contains a check valve, it must be installed in the correct direction. Refer to
the stamp or label to confirm correct installation. The brake booster will not operate normally if
hose is installed in the wrong direction.
Insert vacuum hose for at least 24 mm (0.94 in).
Do not use lubricating oil during assembly.
InspectionAFS001N9
VISUAL INSPECTION
Check for improper assembly, damage and deterioration.
1. Clamp 2. Vacuum hose 3. Clamp
4. Vacuum piping 5. Clamp 6. Check valve inclusion position stamp
7. Vacuum hose 8. Clamp 9. Brake booster
SFIA1134E
SBR225B
FRONT DISC BRAKE
BR-23
C
D
E
G
H
I
J
K
L
MA
B
BR
Revision: 2004 November 2004 FX35/FX45
CALIPER INSPECTION
Cylinder Body
CAUTION:
Use new brake fluid for cleaning. Do not use mineral oils such as gasoline or kerosene.
Check inside surface of cylinder for score, rust, wear, damage or foreign materials. If any of the
above conditions are observed, replace cylinder body.
Minor damage from rust or foreign materials may be eliminated by polishing surface with a fine
emery paper. Replace cylinder body if necessary.
To r q u e M e m b e r
Check for wear, cracks, and damage. If damage or deformation is present, replace the affected part.
Piston
Check piston for score, rust, wear, damage or presence of foreign materials. Replace if any of the above con-
dition are observed.
CAUTION:
Piston sliding surface is plated, do not polish with emery paper even if rust of foreign materials are
stuck to sliding surface.
Sliding Pins, and Sliding Pin Boots
Check sliding pin and sliding pin boot for wear, damage, and cracks. If damage or deformation is present,
replace the affected part.
ASSEMBLY
CAUTION:
Do not use NISSAN Rubber Grease (KRE00 00010, KRE00 00010 01) when assembling.
1. Apply rubber grease to new piston seal and insert seal in to
groove on cylinder body.
CAUTION:
Do not reuse piston seal.
2. Apply brake fluid to piston, rubber grease to piston boot, then
install piston boot in to piston groove.
CAUTION:
Do not reuse piston boot.
3. Insert into cylinder body by hand and insert piston boot piston-side lip into piston groove.
CAUTION:
Press piston evenly and vary the pressing point to prevent cylinder inner wall from being rubbed.
4. Install sliding pins and sliding pin boots to torque member.
5. Attach inner shim and inner shim cover to inner pad, and attach the outer shim to the outer pad.
6. Install cylinder body. Tighten sliding pin bolt to the specified torque.
SFIA1303E
SFIA1305E
REAR DISC BRAKE
BR-27
C
D
E
G
H
I
J
K
L
MA
B
BR
Revision: 2004 November 2004 FX35/FX45
CAUTION:
Before installing caliper assembly to the vehicle, wipe off oil and grease on washer seats on axle
assembly and mounting surface of caliper assembly.
3. Install brake hose to caliper assembly and tighten union bolt to the specified torque.
CAUTION:
Do not reuse copper washer for union bolt.
Securely attach brake hose to protrusion on caliper assembly.
4. Refill new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake System" .
5. Install tires to the vehicle.
Disassembly and Assembly of Brake Caliper AssemblyAFS001NE
DISASSEMBLY
1. Remove sliding pin bolt, and then remove pad, shim, shim cover, and pad retainer from torque member
and cylinder.
2. Remove sliding pin boot from torque member.
3. As shown in the figure, using a flat-bladed screwdriver, remove
retaining ring from cylinder body.
4. Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Do not get your fingers caught in piston.
5. Using a flat-bladed screwdriver, remove piston seals from cylin-
der body.
CAUTION:
Be careful not to damage cylinder inner wall.
CALIPER INSPECTION
Cylinder Body
CAUTION:
Use new brake fluid to clean. Do not use mineral oils such as gasoline or kerosene.
Check inside surface of cylinder for score, rust wear, damage or foreign materials. If any of the
above conditions are observed, replace cylinder body.
SBR028A
BRD0041D
PFIA0269E
PRECAUTIONS
BRC-3
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2004 November 2004 FX35/FX45
[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AFS00289
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemAFS001S3
Recommended fluid is brake fluid “DOT 3”.
Do not reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.
Do not use mineral oils such as gasoline or kerosene to clean. They will ruin rubber parts and cause
improper operation.
Using a flare nut crowfoot and torque wrench, securely tighten
brake tube flare nuts.
Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.
Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or
battery negative terminal.
When installing brake piping, be sure to check torque.
Precautions for Brake ControlAFS001S4
During VDC/TCS/ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This
is normal.
Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine room. This is a normal status of operation check.
Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check booster operation, brake fluid level, and
fluid leaks.
If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, VDC/TCS/ABS
function may have a malfunction or error.
SBR686C
CO-24
[VQ35DE]
WATER PUMP
Revision: 2004 November 2004 FX35/FX45
9. Screw M8 bolts [pitch: 1.25 mm (0.049 in) length: approx. 50
mm (1.97 in)] into water pumps upper and lower mounting bolt
holes until they reach timing chain case. Then, alternately
tighten each bolt for a half turn, and pull out water pump.
CAUTION:
Pull straight out while preventing vane from contacting
socket in installation area.
Remove water pump without causing sprocket to contact
timing chain.
10. Remove M8 bolts and O-rings from water pump.
CAUTION:
Do not disassembly water pump.
INSPECTION AFTER REMOVAL
Check for badly rusted or corroded water pump body assembly.
Check for rough operation due to excessive end play.
If anything is found, replace water pump.
INSTALLATION
1. Install new O-rings to water pump.
Apply engine oil and engine coolant to O-rings as shown in
the figure.
Locate O-ring with white paint mark to engine front side.
2. Install water pump.
CAUTION:
Do not allow cylinder block to nip O-rings when install
water pump.
Make sure timing chain and water pump sprocket are
engaged.
Insert water pump by tightening mounting bolts alternately
and evenly.
3. Install timing chain tensioner (primary) as the following:
a. Remove dust and foreign material completely from backside of chain tensioner and from installation area
of rear timing chain case.
b. Turn crankshaft pulley clockwise so that timing chain on the timing chain tensioner (primary) side is loose.
Apply engine oil should be applied to the oil hole and tensioner, when installing timing chain
tensioner.
JLC357B
SLC943A
PBIC1397E
PBIC1058E
DI-2Revision: 2004 November 2004 FX35/FX45Schematic ............................................................... 39
Wiring Diagram — WARN — .................................. 40
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 48
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 49
Component Inspection ............................................ 50
OIL PRESSURE SWITCH ................................... 50
A/T INDICATOR ........................................................ 51
Wiring Diagram — AT/IND — ................................. 51
A/T Indicator Is Malfunction .................................... 53
WARNING CHIME ..................................................... 55
Component Parts and Harness Connector Location ... 55
System Description ................................................. 55
FUNCTION .......................................................... 55
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ............................................ 56
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 56
LIGHT WARNING CHIME ................................... 57
SEAT BELT WARNING CHIME ........................... 57
CAN Communication System Description .............. 57
CAN Communication Unit ....................................... 57
Schematic ............................................................... 58
Wiring Diagram — CHIME — ................................. 59
Terminals and Reference Value for BCM ................ 62
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 63
Terminals and Reference Value for Combination
Meter ...................................................................... 64
How to Proceed With Trouble Diagnosis ................ 64
Preliminary Check .................................................. 65
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 65
CONSULT-II Function ............................................. 66
DIAGNOSTIC ITEMS DESCRIPTION ................. 66
CONSULT-II BASIC OPERATION PROCEDURE
... 66
DATA MONITOR .................................................. 67
ACTIVE TEST ..................................................... 67
SELF-DIAGNOSTIC RESULTS ........................... 67
All Warnings Are Not Operated .............................. 68
Key Warning Chime and Light Warning Chime Does
Not Operate (Seat Belt Warning Chime Does Oper-ate) .......................................................................... 69
Key Warning Chime Does Not Operate (Without
Intelligent Key) ........................................................ 70
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Mechanical Key Is Used) ............ 72
Key Warning Chime Does Not Operate (With Intel-
l i g e n t K e y , W h e n I n t e l l i g e n t K e y I s C a r r i e d W i t h T h e
Driver) ..................................................................... 74
Light Warning Chime Does Not Operate ................. 76
Seat Belt Warning Chime Does Not Operate .......... 77
CLOCK ...................................................................... 79
Wiring Diagram — CLOCK — ................................. 79
Removal and Installation of Clock ........................... 80
REMOVAL ............................................................ 80
INSTALLATION .................................................... 80
REAR VIEW MONITOR ............................................. 81
System Description ................................................. 81
POWER SUPPLY AND GROUND ....................... 81
AV COMMUNICATION LINE ............................... 81
REAR VIEW CAMERA OPERATION .................. 81
Component Parts and Harness Connector Location ... 82
Schematic ............................................................... 83
Wiring Diagram — R/VIEW — ................................ 84
Terminals and Reference Value for Rear View Cam-
era Control Unit ....................................................... 87
CONSULT-II Function ............................................. 87
CONSULT-II BASIC OPERATION ....................... 87
WORK SUPPORT ............................................... 88
DATA MONITOR .................................................. 89
Side Distance Guideline Correction ........................ 89
SIDE DISTANCE GUIDELINE CORRECTION
PROCEDURE ...................................................... 89
Power Supply and Ground Circuit Inspection ......... 91
Rear View Is Not Displayed With The A/T Selector
Lever In R-position .................................................. 92
The Rear View Image Is Distorted .......................... 96
Removal and Installation of Rear View Camera Con-
trol Unit .................................................................... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 97
Removal and Installation of Rear View Camera ..... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 98
DI-14
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
2. CHECK WARNING LAMP ILLUMINATION
Turn ignition switch ON. (Engine stopped)
Do warning lamps (such as malfunction indicator lamp and oil pressure warning lamp) illuminate?
YES >> GO TO 3.
NO >> Check ignition power supply system of combination meter. Refer to DI-15, "
Power Supply and
Ground Circuit Inspection" .
3. CHECK SELF-DIAGNOSIS OPERATION OF COMBINATION METER
Perform combination meter self-diagnosis. Refer to DI-12, "
SELF-DIAGNOSIS FUNCTION" .
Does self-diagnosis function operate?
YES >> GO TO 4.
NO >> Check battery power supply of combination meter and ground system. Refer to DI-15, "
Power
Supply and Ground Circuit Inspection" .
4. CHECK ODO/TRIP METER OPERATION
Check odo/trip meter segment, A/T indicator or ICC system display segment.
Do all segments illuminate?
YES >> GO TO 5.
NO >> Replace combination meter.
5. CHECK LOW-FUEL WARNING LAMP ILLUMINATION CONFIRMATION
During low-fuel warning lamp check, confirm illumination of low-fuel warning lamp.
OK or NG
OK >> GO TO 6.
NG >> Replace combination meter.
6. CHECK COMBINATION METER CIRCUIT
Check indication of each meter/gauge in self-diagnosis mode.
OK or NG
OK >> Go to DI-16, "Symptom Chart 1" .
NG >> Replace combination meter.
SKIA6170E
Condition of odo/trip meter switch Low-fuel warning lamp
Pushed Does not illuminate.
Released Illuminates.
SKIA4831E
DI-28
UNIFIED METER AND A/C AMP
Revision: 2004 November 2004 FX35/FX45
UNIFIED METER AND A/C AMPPFP:27760
System DescriptionAKS005N8
For the unified meter and A/C amp., the signal required for controlling the combination meter are inte-
grated in the A/C auto amp.
Unified meter and A/C amp. controls each operation for A/C auto amp. For information regarding A/C con-
trol, refer to AT C - 3 0 , "
AIR CONDITIONER CONTROL" in ATC section.
Unified meter and A/C amp. inputs necessary information for combination meter from each unit by CAN
communication and so on.
And unified meter and A/C amp. outputs these signals using communication line (TX, RX) between unified
meter and A/C amp. and combination meter.
The signals required for the distance to empty (DTE) display are centralized in the unified meter and A/C
amp., converted into data, and sent to the display unit (without NAVI) display control unit (with NAVI) using
CAN communication.
Other input signals are also sent to the ECM, TCM, AWD control unit, BCM, display unit (without NAVI)
and display control unit (with NAVI) using CAN communication.
The unified meter and A/C amp. have a CONSULT-II function (self-diagnostic results, CAN diagnostic
support monitor, data monitor).
INPUT/OUTPUT SIGNALS
Between Unified Meter & A/C amp. and Combination Meter
Unit Input Output
Unified meter and A/C amp.
Seat belt buckle switch signal (Driver's side)
Parking brake signal
Illumination control nighttime required signal
Refuel status signal
Low-fuel warning lamp condition signal
Combination meter receive error signal
Delivery destination data signal
Combination meter specifications signal
Vehicle speed signal (8-pulse)
Engine speed signal
Engine coolant temperature signal
Fuel level sensor signal (resistance value)
Malfunction indicator lamp signal
ABS warning lamp signal
Low tire pressure warning lamp signal
Brake warning lamp signal
A/T CHECK warning lamp signal
ICC warning lamp signal
Oil pressure switch signal
Door switch signal
AWD warning lamp signal
VDC OFF indicator lamp signal
SLIP indicator lamp signal
ASCD CRUISE indicator lamp signal
ASCD SET indicator lamp signal
High beam request signal
Turn indicator signal
Snow mode switch signal
ICC system display signal
A/T position indicator signal
Manual mode indicator signal
Manual mode gear position signal
CAN communication condition signal of A/T
Position lights request signal
Buzzer output signal