BRAKE SIGNAL CIRCUIT
AT-187
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Revision: 2004 November 2004 FX35/FX45
BRAKE SIGNAL CIRCUITPFP:25320
CONSULT-II Reference ValueACS007GA
Diagnostic ProcedureACS007GB
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-
DIAGNOSTIC PROCEDURE (NO TOOLS)" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 5 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK STOP LAMP SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out ON/OFF switching action of the “BRAKE SW”.
OK or NG
OK >>INSPECTION END
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
Check continuity between stop lamp switch harness connector E210
terminals 1 and 2. Refer to AT- 1 8 8 , "
Wiring Diagram — AT — NON-
DTC" .
Check stop lamp switch after adjusting brake pedal — refer to
BR-6, "
Inspection and Adjustment" .
OK or NG
OK >> Check the following items. If NG, repair or replace dam-
aged parts.
Harness for short or open between battery and stop lamp switch.
Harness for short or open between stop lamp switch and unified meter and A/C amp.
NG >> Repair or replace the stop lamp switch.
Item name Condition Display value
BRAKE SWDepressed brake pedal. ON
Released brake pedal. OFF
Item name Condition Display value
BRAKE SWDepressed brake pedal. ON
Released brake pedal. OFF
PCIA0070E
Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
SCIA2144E
AT-188
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Wiring Diagram — AT — NONDTCACS007GC
TCWM0254E
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-191
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Revision: 2004 November 2004 FX35/FX45
TCM terminals and data are reference value. Measured between each terminal and ground.
A/T CHECK Indicator Lamp Does Not Come OnACS007GD
SYMPTOM:
A/T CHECK indicator lamp does not come on for about 2 seconds when turning ignition switch to
“ON”.
DIAGNOSTIC PROCEDURE
1. CHECK CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-DIAG-
NOSTIC PROCEDURE (NO TOOLS)" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 5 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK TCM POWER SOURCE
1. Disconnect A/T assembly harness connector.
2. Turn ignition switch ON. (Do not start engine.)
3. Check voltage between A/T assembly harness connector termi-
nals and ground. Refer to AT-130, "
Wiring Diagram — AT —
POWER" .
4. Turn ignition switch OFF.
5. Check voltage between A/T assembly harness connector termi-
nals and ground. Refer to AT-130, "
Wiring Diagram — AT —
POWER" .
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
TerminalWire
colorItem Condition Data (Approx.)
3 L CAN-H – –
4PUK-line (CONSULT-
II signal)The terminal is connected to the data link connector for CONSULT-II. –
7ORBack-up lamp
relaySelector lever in “R” position. 0V
Selector lever in other positions. Battery voltage
8 R CAN-L – –
Item ConnectorTerminal
(Wire color)Voltag e
TCM F441 (LG) - Ground
Battery voltage 2 (LG) - Ground
6 (Y) - Ground
SCIA2105E
Item ConnectorTerminal
(Wire color)Voltag e
TCM F441 (LG) - Ground
Battery voltage
2 (LG) - Ground
6 (Y) - Ground 0V
SCIA2104E
AT-192
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2004 November 2004 FX35/FX45
3. DETECT MALFUNCTIONING ITEM
Check the following items:
Harness for short or open between battery and A/T assembly harness connector terminals 1, 2.
Harness for short or open between ignition switch and A/T assembly harness connector terminal 6
10A fuse (No.37, located in the fuse and fusible link box)
10A fuse (No.83, located in the IPDM E/R)
Ignition switch, Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK TCM GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Check continuity between A/T assembly harness connector terminals 5(B), 10(B) and ground. Refer to
AT- 1 3 0 , "
Wiring Diagram — AT — POWER" .
4. If OK, check the harness for short circuit to ground or the power
source.
OK or NG
OK >> GO TO 5.
NG >> Repair the open or short circuit in the harness or
connector.
5. CHECK A/T CHECK INDICATOR LAMP CIRCUIT
1. Turn ignition switch OFF.
2. Check the combination meter. Refer to DI-4, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 6
NG >> Replace the combination meter. Refer to DI-26, "
Disassembly and Assembly for Combination
Meter" .
6. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate
“TCM-POWER SUPPLY”?
YES >> Check the TCM power circuit. Refer to AT- 1 2 9 , "DTC P1701 TRANSMISSION CONTROL MOD-
ULE (POWER SUPPLY)" .
NO >> GO TO 7.
7. DETECT MALFUNCTIONING ITEM
Check the following items:
The A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the control valve with TCM. Refer to AT- 2 4 2 , "Control Valve with TCM and A/T Fluid Tem-
perature Sensor 2" .
NG >> Repair or replace damaged parts.Continuity should exist.
SCIA2106E
AT-236
A/T SHIFT LOCK SYSTEM
Revision: 2004 November 2004 FX35/FX45
Wiring Diagram — AT — SHIFTACS002RV
TCWM0149E
A/T SHIFT LOCK SYSTEM
AT-237
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Revision: 2004 November 2004 FX35/FX45
Diagnostic ProcedureACS002RW
SYMPTOM 1:
Selector lever cannot be moved from “P” position with key in ON position and brake pedal
applied.
Selector lever can be moved from “P” position with key in ON position and brake pedal released.
Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2:
Ignition key cannot be removed when selector lever is set to “P” position.
Ignition key can be removed when selector lever is set to any position except “P” position.
1. CHECK KEY INTERLOCK CABLE
Check the key interlock cable for damage.
OK or NG
OK >> GO TO 2.
NG >> Repair key interlock cable. Refer to AT- 2 3 9 , "
KEY INTERLOCK CABLE" .
2. CHECK SELECTOR LEVER POSITION
Check the selector lever position for damage.
OK or NG
OK >> GO TO 3.
NG >> Adjustment control linkage. Refer to AT- 2 3 4 , "
Adjustment of A/T Position" .
3. CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH
1. Connect A/T device harness connector.
2. Turn ignition switch “ON”.
3. Selector lever is set in “P” position.
4. Check operation sound.
OK or NG
OK >>INSPECTION END
NG >> GO TO 4.
4. CHECK POWER SOURCE
1. Turn ignition switch “ON”. (Do not start engine.)
2. Check the voltage between A/T device harness connector M67
terminal 1(G/R) and ground. Refer to AT- 2 3 6 , "
Wiring Diagram
— AT — SHIFT" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 5.
Condition Brake pedal Operation sound
When ignition switch is turned to
“ON” position and selector lever
is set in “P” position.Depressed Yes
Released No
Condition Brake pedal Data (Approx.)
When ignition switch is turned to
“ON” position.Depressed Battery voltage
Released 0V
SCIA2122E
ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION AT C
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AT C
Revision: 2004 November 2004 FX35/FX45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for Working with HFC-134a (R-134a) ..... 5
CONTAMINATED REFRIGERANT ....................... 5
General Refrigerant Precautions .............................. 7
Lubricant Precautions .............................................. 7
Precautions for Refrigerant Connection ................... 8
ABOUT ONE-TOUCH JOINT ................................ 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION .................................................... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................... 13
Precautions for Service Equipment ........................ 13
RECOVERY/RECYCLING EQUIPMENT ............ 13
ELECTRONIC LEAK DETECTOR ...................... 13
VACUUM PUMP ................................................. 14
MANIFOLD GAUGE SET .................................... 14
SERVICE HOSES ............................................... 14
SERVICE COUPLERS ........................................ 15
REFRIGERANT WEIGHT SCALE ...................... 15
CHARGING CYLINDER ...................................... 15
Precautions for Leak Detection Dye ....................... 16
IDENTIFICATION ................................................ 16
IDENTIFICATION LABEL FOR VEHICLE ........... 16
Wiring Diagrams and Trouble Diagnosis ................ 16
PREPARATION ......................................................... 17
Special Service Tools ............................................. 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ...................................... 20
REFRIGERATION SYSTEM ..................................... 21
Refrigerant Cycle ................................................... 21
REFRIGERANT FLOW ....................................... 21
FREEZE PROTECTION ..................................... 21
Refrigerant System Protection ............................... 21
REFRIGERANT PRESSURE SENSOR ............. 21
PRESSURE RELIEF VALVE ............................... 21
V-6 Variable Displacement Compressor ................. 22
GENERAL INFORMATION ................................. 22DESCRIPTION .................................................... 23
Component Layout ................................................. 26
LUBRICANT .............................................................. 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ........................................................ 27
LUBRICANT RETURN OPERATION .................. 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 29
AIR CONDITIONER CONTROL ............................... 30
Description of Air Conditioner LAN Control System ... 30
System Construction .............................................. 30
OPERATION ........................................................ 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 32
FAN SPEED CONTROL ...................................... 32
INTAKE DOOR CONTROL ................................. 32
OUTLET DOOR CONTROL ................................ 32
MAGNET CLUTCH CONTROL ........................... 33
SELF-DIAGNOSTIC SYSTEM ............................ 33
Description of Control System ................................ 34
Control Operation ................................................... 34
DISPLAY SCREEN .............................................. 35
AUTO SWITCH ................................................... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (DRIVER SIDE) ........... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (PASSENGER SIDE) ... 35
RECIRCULATION (REC) SWITCH ..................... 35
FRESH (FRE) SWITCH ...................................... 35
DEFROSTER (DEF) SWITCH ............................. 35
REAR WINDOW DEFOGGER SWITCH ............. 35
OFF SWITCH ...................................................... 35
A/C SWITCH ....................................................... 35
MODE SWITCH .................................................. 35
FAN SWITCH ...................................................... 35
ATC-2Revision: 2004 November 2004 FX35/FX45DUAL SWITCH (WITH LEFT AND RIGHT VEN-
TILATION TEMPERATURE SEPARATELY
CONTROL SYSTEM) .......................................... 35
Fail-safe Function ................................................... 36
Discharge Air Flow ................................................. 37
System Description ................................................. 38
SWITCHES AND THEIR CONTROL FUNCTION ... 38
CAN Communication System Description .............. 39
TROUBLE DIAGNOSIS ............................................ 40
CONSULT-II ............................................................ 40
CONSULT-II BASIC OPERATION ....................... 40
DATA MONITOR .................................................. 41
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 42
WORK FLOW ...................................................... 42
SYMPTOM TABLE .............................................. 42
Component Parts and Harness Connector Location ... 43
ENGINE COMPARTMENT .................................. 43
PASSENGER COMPARTMENT .......................... 44
Schematic ............................................................... 45
Wiring Diagram —A/C— ......................................... 46
Auto Amp. Terminals and Reference Value ............ 51
PIN CONNECTOR TERMINAL LAYOUT ............ 51
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ........................ 51
Self-diagnosis Function .......................................... 53
DESCRIPTION .................................................... 53
FUNCTION CONFIRMATION PROCEDURE ...... 54
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................... 59
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................... 60
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION ................................................. 60
Operational Check .................................................. 61
CHECKING MEMORY FUNCTION ..................... 61
CHECKING BLOWER ......................................... 61
CHECKING DISCHARGE AIR ............................ 61
CHECKING RECIRCULATION ............................ 62
CHECKING TEMPERATURE DECREASE ......... 62
CHECKING TEMPERATURE INCREASE .......... 62
CHECK A/C SWITCH .......................................... 62
CHECKING AUTO MODE ................................... 63
Power Supply and Ground Circuit for Auto Amp. ... 63
INSPECTION FLOW ........................................... 63
COMPONENT DESCRIPTION ............................ 64
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM ... 64
LAN System Circuit ................................................ 66
DIAGNOSTIC PROCEDURE FOR LAN CIR-
CUIT .................................................................... 66
Mode Door Motor Circuit ........................................ 70
INSPECTION FLOW ........................................... 70
SYSTEM DESCRIPTION .................................... 71
COMPONENT DESCRIPTION ............................ 72
DIAGNOSTIC PROCEDURE FOR MODE
DOOR MOTOR ................................................... 72
Air Mix Door Motor Circuit ...................................... 73
INSPECTION FLOW ........................................... 73SYSTEM DESCRIPTION ..................................... 74
COMPONENT DESCRIPTION ............................ 75
DIAGNOSTIC PROCEDURE FOR AIR MIX
DOOR .................................................................. 75
Air Mix Door Motor PBR Circuit .............................. 75
DIAGNOSTIC PROCEDURE FOR AIR MIX
DOOR PBR .......................................................... 75
Intake Door Motor Circuit ........................................ 76
INSPECTION FLOW ............................................ 76
SYSTEM DESCRIPTION ..................................... 77
COMPONENT DESCRIPTION ............................ 78
DIAGNOSTIC PROCEDURE FOR INTAKE
DOOR MOTOR .................................................... 78
Blower Motor Circuit ................................................ 79
INSPECTION FLOW ............................................ 79
SYSTEM DESCRIPTION ..................................... 80
COMPONENT DESCRIPTION ............................ 81
DIAGNOSTIC PROCEDURE FOR BLOWER
MOTOR ................................................................ 81
COMPONENT INSPECTION ............................... 83
Magnet Clutch Circuit .............................................. 84
INSPECTION FLOW ............................................ 84
SYSTEM DESCRIPTION ..................................... 85
DIAGNOSTIC PROCEDURE FOR MAGNET
CLUTCH .............................................................. 85
COMPONENT INSPECTION ............................... 90
Insufficient Cooling .................................................. 91
INSPECTION FLOW ............................................ 91
PERFORMANCE TEST DIAGNOSIS .................. 93
PERFORMANCE CHART .................................... 95
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE ................................................................... 96
DIAGNOSTIC PROCEDURE FOR INSUFFI-
CIENT COOLING ................................................. 98
Insufficient Heating ...............................................100
INSPECTION FLOW ..........................................100
Noise .....................................................................101
INSPECTION FLOW ..........................................101
Self-diagnosis .......................................................102
INSPECTION FLOW ..........................................102
Memory Function ..................................................103
INSPECTION FLOW ..........................................103
Ambient Sensor Circuit .........................................104
COMPONENT DESCRIPTION ..........................104
AMBIENT TEMPERATURE INPUT PROCESS .104
DIAGNOSTIC PROCEDURE FOR AMBIENT
SENSOR ............................................................104
COMPONENT INSPECTION .............................106
In-vehicle Sensor Circuit .......................................107
COMPONENT DESCRIPTION ..........................107
DIAGNOSTIC PROCEDURE FOR IN-VEHICLE
SENSOR ............................................................108
COMPONENT INSPECTION .............................109
Sunload Sensor Circuit .........................................110
COMPONENT DESCRIPTION ..........................110
SUNLOAD INPUT PROCESS ...........................110
DIAGNOSTIC PROCEDURE FOR SUNLOAD
SENSOR ............................................................110