2004 INFINITI FX35 low beam

CYLINDER BLOCK
EM-261
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
Piston Skirt Diameter

Measure outer diameter of piston skirt with micrometer.

Measure point “H” (Distance from the top): 42 mm (1.65 in)
Piston to Cylinder Bore Clearance
Calculate by piston skirt diameter and cylinder bore inner diameter (direction “X”, position “B”).
(Clearance) = (Cylinder bore inner diameter) – (Piston skirt diameter).

If it exceeds the limit, replace piston and piston pin assembly. Refer to EM-250, "HOW TO SELECT PIS-
TON" .
Re-Boring Cylinder Bore
1. Cylinder bore size is determined by adding piston to cylinder bore clearance to piston skirt diameter.
2. Install main bearing caps and main bearing beam, and tighten to the specified torque. Otherwise, cylinder
bores may be distorted in final assembly.
3. Cut cylinder bores.
NOTE:

When any cylinder needs boring, all other cylinders must also be bored.

Do not cut too much out of cylinder bore at a time. Cut only 0.05 mm (0.0020 in) or so in diameter at a
time.
4. Hone cylinders to obtain specified piston to cylinder bore clearance.
5. Measure finished cylinder bore for out-of-round and taper.
NOTE:
Measurement should be done after cylinder bore cools down.
CRANKSHAFT MAIN JOURNAL DIAMETER

Measure outer diameter of crankshaft main journals with micrometer.Standard
: 92.980 - 93.010 mm (3.6606 - 3.6618 in)
PBIC0125E
PBIC0126E
Standard : 0.010 - 0.030 mm (0.0004 - 0.0012 in)
Limit : 0.08 mm (0.0031 in)
Re-bored size calculation: D = A + B - C
where,
D: Bored diameter
A: Piston skirt diameter as measured
B: Piston to cylinder bore clearance (standard value)
C: Honing allowance 0.02 mm (0.0008 in)

IDX-5
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IDX
ALPHABETICAL INDEX
LT-73
Headlining - See Roof trim .................................. EI-42
Heated oxygen sensor 1 (bank 1) .... EC-205, EC-214,
EC-226
, EC-433, EC-439, EC-863, EC-872, EC-884,
EC-1103
, EC-1109
Heated oxygen sensor 1 (bank 2) .... EC-205, EC-214,
EC-226
, EC-433, EC-439, EC-863, EC-872, EC-884,
EC-1103
, EC-1109
Heated oxygen sensor 1 heater (bank 1) ....... EC-149,
EC-806
Heated oxygen sensor 1 heater (bank 2) ....... EC-149,
EC-806
Heated oxygen sensor 2 (bank 1) .... EC-236, EC-245,
EC-446
, EC-457, EC-894, EC-903, EC-1116, EC-1127
Heated oxygen sensor 2 (bank 2) .... EC-236, EC-245,
EC-446
, EC-457, EC-894, EC-903, EC-1116, EC-1127
Heated oxygen sensor 2 heater (bank 1) ....... EC-157,
EC-814
Heated oxygen sensor 2 heater (bank 2) ....... EC-157,
EC-814
Heated seat ....................................................... SE-98
Heater and cooling unit (Heater core) ........... ATC-126
HFC134a (R134a) system precaution ............... ATC-5
HFC134a (R134a) system service procedure ATC-137
HFC134a (R134a) system service tools .......... ATC-18
HFC134a system service equipment precaution ..........
ATC-13
High & low reverse clutch solenoid valve ....... AT-164,
AT-166
Hood ................................................................... BL-14
Horn ................................................................. WW-56
HORN - Wiring diagram ................................... WW-56
HSEAT - Wiring diagram ................................... SE-99
I
IATS - Wiring diagram ....................... EC-182
, EC-839
ICC - Wiring diagram ....................................... ACS-20
ICC/BS - Wiring diagram ................. EC-524, EC-1191
ICC/SW - Wiring diagram ................ EC-510, EC-1176
ICCBOF - Wiring diagram ................ EC-616, EC-1294
Idle air volume learning ....................... EC-49, EC-698
Idle mixture ratio .................................. EC-38, EC-687
Idle speed ............................................ EC-38, EC-687
Idle speed control (ISC) .... EC-392, EC-394, EC-1048,
EC-1050
Ignition coil ....................................... EC-585, EC-1262
Ignition coil(VK45DE) ...................................... EM-185
Ignition coil(VQ35DE) ........................................ EM-42
Ignition control system ..................... EC-585, EC-1262
Ignition key hole illumination ............................. LT-153
Ignition timing ...................................... EC-38, EC-687
IGNSYS - Wiring diagram ................ EC-586, EC-1263
Illumination control ............................................ LT-197
In vehicle sensor ........................... ATC-107, ATC-118
INF/D - Wring diagram ....................................... AV-63
INJECT - Wiring diagram ................. EC-598, EC-1275
Injector ............................................. EC-597, EC-1274
Input clutch solenoid valve ................. AT-152, AT-154
Instrument panel ................................................. IP-10
Intake air temperature sensor ........... EC-180, EC-200,
EC-837
, EC-858
Intake door control linkage adjustment ............ ATC-78
Intake door motor ............................ ATC-76, ATC-124
Intake manifold(VK45DE) ............................... EM-174
Intake manifold(VQ35DE) ................................. EM-24
Intake sensor ................................ ATC-113, ATC-120
Intake valve timing control (Bank 1) ... EC-145, EC-795
Intake valve timing control (Bank 2) ... EC-145, EC-795
Intake valve timing control position sensor (Bank 1) ....
EC-1095
Intake valve timing control position sensor (Bank 2) ....
EC-1095
Intake valve timing control solenoid valve (Bank 1) ......
EC-408
, EC-1070
Intake valve timing control solenoid valve (Bank 2) ......
EC-408
, EC-1070
Integrated homelink transmitter ....................... BL-228
Intelligent cruise control (ICC) system .............. ACS-6
Interior ................................................................. EI-37
Interior lamp ...................................................... LT-157
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-18
IVCB1 - Wiring diagram .... EC-409, EC-798, EC-1071
IVCB2 - Wiring diagram .... EC-411, EC-800, EC-1073
IVCSB1 - Wiring diagram ............................... EC-1096
IVCSB2 - Wiring diagram ............................... EC-1098
IVIS (Infiniti vehicle immobilizer system) precautions ...
GI-3
J
Joint connector (J/C) .......................................... PG-76
K
Knock sensor (KS) ............................. EC-297
, EC-955
KS - Wiring diagram ........................... EC-298, EC-956
L
LAN system circuit ........................................... ATC-66
Laser beam aiming adjustment ....................... ACS-12
Latch (lower anchors and tether for children) system ...
SB-11
Line pressure solenoid valve ........................... AT-127
Line pressure test (A/T) ..................................... AT-52
Liquid gasket application ................................... LU-21
Liquid gasket application(VQ35DE) EM-6, LU-3, CO-3
Location of electrical units ................................. PG-70
Low coast brake solenoid valve ......... AT-168, AT-170
Low tire pressure warning system ...................... WT-7
Lubricant (R134a) A/C ........................ ATC-7, ATC-27
Lubrication circuit (engine)(VK45DE) ................ LU-23
Lubrication circuit (engine)(VQ35DE) .................. LU-5
Lubrication oil A/C .......................................... ATC-161

LAN-8
[CAN]
CAN COMMUNICATION
Revision: 2004 November 2004 FX35/FX45
Position light request signal R T R R
Low beam request signal T R
Low beam status signal RT
High beam request signal T R R
High beam status signal RT
Front fog light request signal T R
Day time running light request signal T R
Turn LED burnout status signal R T
Vehicle speed signalRT
RRRR T R
Sleep wake up signal T R R
Door switch signal R T R R R
Turn indicator signal T R
Key fob ID signal T R
Key fob door unlock signal T R
Oil pressure switch signalRT
TR
Buzzer output signal T R
Fuel level sensor signal R T
Fuel level low warning signal R T
ASCD SET lamp signal T R
ASCD CRUISE lamp signal T R
Malfunction indicator lamp signal T R
ASCD operation signal T R
ASCD OD cancel request signal T R
Front wiper request signal T R
Front wiper stop position signal R T
Rear window defogger switch signal T R
Rear window defogger control signal R R R T
Hood switch signal R T
Theft warning horn request signal T R
Horn chirp signal T R
Steering angle sensor signal T R
ABS warning lamp signalRT
VDC OFF indicator lamp signal R T
SLIP indicator lamp signalRT
Brake warning lamp signal R T
System setting signalTR R
RT T
A/T CHECK indicator lamp signal T RSignals ECM TCMDis-
play
unitBCMSteer-
ing
angle
sensorUnified
meter
and
A/C
amp.ABS
actua-
tor and
electric
unit
(con-
trol
unit)Driver
seat
control
unitIPDM
E/R

LAN-10
[CAN]
CAN COMMUNICATION
Revision: 2004 November 2004 FX35/FX45
A/T self-diagnosis signal R T
Accelerator pedal posi-
tion signal TR R R
Closed throttle position
signalTR R
Wide open throttle posi-
tion signalTR
Battery voltage signal T R
Key switch signal T R
Ignition switch signal T R R
P range signal T R R R
Stop lamp switch signal R T
ABS operation signal R T
TCS operation signal R T
VDC operation signal R T
Fuel consumption moni-
tor signalTR
RT
Turbine revolution signal R T R
Output shaft revolution
signalRT R
A/C switch signal R T
A/C compressor request
signalTR
A/C compressor feed-
back signalTR
Blower fan motor switch
signalRT
A/C switch/indicator sig-
nalTR
RT
Cooling fan speed
request signalTR
Position light request sig-
nalTR R
Low beam request signal T R
Low beam status signal RT
High beam request sig-
nalTR R
High beam status signal RT
Front fog light request
signalTR
Day time running light
request signalTR Signals ECM TCMDis-
play
con-
trol
unitLow
tire
pres-
sure
warn-
ing
con-
trol
unitICC
unitIntelli-
gent
Key
unitBCMSte er-
ing
angle
sen-
sorUni-
fied
meter
and
A/C
amp.ICC
sen-
sorABS
actu-
ator
and
elec-
tric
unit
(con-
trol
unit)Driver
seat
con-
trol
unitIPDM
E/R

LAN-14
[CAN]
CAN COMMUNICATION
Revision: 2004 November 2004 FX35/FX45
Input/output signal chart
T: Transmit R: Receive
Signals ECM TCMDis-
play
unitAWD
con-
trol
unitBCMSt e e r-
ing
angle
sensorUni-
fied
meter
and
A/C
amp.ABS
actua-
tor
and
elec-
tric
unit
(con-
trol
unit)Driver
seat
con-
trol
unitIPDM
E/R
A/T self-diagnosis signal R T
Stop lamp switch signal R R T
Battery voltage signal T R
Key switch signal T R
Ignition switch signal T R R
P range signal T R R
Closed throttle position signal T R
Wide open throttle position signal T R
Engine speed signal T R R R R R
Engine status signal T R
Engine coolant temperature signal T R
Accelerator pedal position signal T R R R
Fuel consumption monitor signalTR
RT
Turbine revolution signal R T
Output shaft revolution signal R T
A/C switch signal R T
A/C compressor request signal TR
A/C compressor feedback signal T R
Blower fan motor switch signal R T
A/C switch/indicator signalTR
RT
Cooling fan speed request signal TR
Position light request signal R T R R
Low beam request signal T R
Low beam status signal RT
High beam request signal T R R
High beam status signal RT
Front fog light request signal T R
Day time running light request signal T R
Turn LED burnout status signal R T
Vehicle speed signalRRT
RRR R T R
Sleep wake up signal T R R
Door switch signal R T R R R
Turn indicator signal T R
Key fob ID signal T R

CAN COMMUNICATION
LAN-17
[CAN]
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LAN
Revision: 2004 November 2004 FX35/FX45
Ignition switch signal T R R
P range signal T R R R
Closed throttle posi-
tion signalTR R
Wide open throttle
position signalTR
Engine speed signal T R R R R R R
Engine status signal T R
Engine coolant tem-
perature signalTRR
Accelerator pedal
position signal TR R R R
Fuel consumption
monitor signalTR
RT
A/T self-diagnosis
signalRT
Turbine revolution
signalRT R
Output shaft revolu-
tion signalRT R
A/C switch signal R T
A/C compressor
request signalTR
A/C compressor
feedback signalTR
Blower fan motor
switch signalRT
A/C switch/indicator
signalTR
RT
Cooling fan speed
request signalTR
Position light request
signalRTRR
Low beam request
signalTR
Low beam status sig-
nalRT
High beam request
signalTR R
High beam status
signalRT
Front fog light
request signalTR Signals ECM TCMDis-
play
con-
trol
unitLow
tire
pres-
sure
warn-
ing
con-
trol
unitAW D
con-
trol
unitICC
unitIntel-
ligent
Key
unitBCMSteer-
ing
angle
sen-
sorUni-
fied
meter
and
A/C
amp.ICC
sen-
sorABS
actu-
ator
and
elec-
tric
unit
(con-
trol
unit)Driver
seat
con-
trol
unitIPDM
E/R

LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
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SECTION LT
A
B
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Revision: 2004 November 2004 FX35/FX45
LIGHTING SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
General precautions for service operations ............. 6
Wiring Diagrams and Trouble Diagnosis .................. 6
HEADLAMP - XENON TYPE - ................................... 7
Component Parts and Harness Connector Location ..... 7
System Description .................................................. 7
OUTLINE ............................................................... 7
COMBINATION SWITCH READING FUNCTION ..... 9
EXTERIOR LAMP BATTERY SAVER CONTROL ..... 9
AUTO LIGHT OPERATION (IF EQUIPPED) ......... 9
VEHICLE SECURITY SYSTEM ............................ 9
XENON HEADLAMP ............................................. 9
CAN Communication System Description ................ 9
CAN Communication Unit ........................................ 9
Schematic .............................................................. 10
Wiring Diagram — H/LAMP — ................................ 11
Terminals and Reference Values for BCM ............. 15
Terminals and Reference Values for IPDM E/R ..... 16
How to Proceed With Trouble Diagnosis ................ 16
Preliminary Check .................................................. 17
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 17
CONSULT-II Functions (BCM) ............................... 18
CONSULT-II BASIC OPERATION ....................... 18
WORK SUPPORT ............................................... 19
DATA MONITOR ................................................. 19
ACTIVE TEST ..................................................... 20
CONSULT-II Functions (IPDM E/R) ....................... 21
CONSULT-II OPERATION .................................. 21
SELF-DIAGNOSTIC RESULTS .......................... 22
DATA MONITOR ................................................. 22
ACTIVE TEST ..................................................... 23
Headlamp Does Not Change To High Beam (Both
Sides) ..................................................................... 23
Headlamp Does Not Change To High Beam (One
Side) ....................................................................... 25
High Beam Indicator Lamp Does Not Illuminate .... 26Headlamp Low Beam Does Not Illuminate (Both
Sides) ..................................................................... 26
Headlamp Low Beam Does Not Illuminate (One
Side) ....................................................................... 29
Headlamp RH Low Beam and High Beam Do Not
Illuminate ................................................................ 30
Headlamp LH Low Beam and High Beam Do Not
Illuminate ................................................................ 30
Headlamps Do Not Turn OFF ................................. 31
CAUTION: .............................................................. 33
Xenon Headlamp Trouble Diagnosis ...................... 33
Aiming Adjustment .................................................. 34
PREPARATION BEFORE ADJUSTING .............. 34
LOW BEAM AND HIGH BEAM ........................... 34
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 35
Bulb Replacement .................................................. 35
HEADLAMP HIGH/LOW BEAM .......................... 35
PARKING LAMP (CLEARANCE LAMP) .............. 36
FRONT TURN SIGNAL LAMP ............................ 36
FRONT SIDE MARKER LAMP ........................... 36
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 36
Disassembly and Assembly .................................... 37
DISASSEMBLY ................................................... 37
ASSEMBLY ......................................................... 37
DAYTIME LIGHT SYSTEM ....................................... 38
Component Parts and Harness Connector Location ... 38
System Description ................................................. 38
OUTLINE ............................................................. 38
DAYTIME LIGHT OPERATION ........................... 39
COMBINATION SWITCH READING FUNCTION ... 39
AUTO LIGHT OPERATION ................................. 39
CAN Communication System Description .............. 39
CAN Communication Unit ....................................... 39
Schematic ............................................................... 40
Wiring Diagram — DTRL — ................................... 41
Terminals and Reference Values for BCM .............. 45
How to Proceed With Trouble Diagnosis ................ 46

HEADLAMP - XENON TYPE -
LT-7
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Revision: 2004 November 2004 FX35/FX45
HEADLAMP - XENON TYPE -PFP:26010
Component Parts and Harness Connector LocationAKS007M9
System DescriptionAKS007MA
Control of the headlamp system operation is dependent upon the position of the combination switch (lighting
switch). When the lighting switch is placed in the 2ND position, the BCM (body control module) receives input
signal requesting the headlamps (and tail lamps) illuminate. This input signal is communicated to the IPDM E/
R (intelligent power distribution module engine room) across the CAN communication lines. The central pro-
cessing unit of the IPDM E/R controls the headlamp high and headlamp low relay coils. These relays, when
energized, direct power to the respective headlamps, which then illuminate.
If voltage is applied to a high beam solenoid, the bulb shade will move, even a xenon head lamp bulb comes
out, and a high beam and a low beam are changed.
OUTLINE
Power is supplied at all times

to headlamp high relay [located in IPDM E/R (intelligent power distribution module engine room)]

to headlamp low relay [located in IPDM E/R (intelligent power distribution module engine room)]

to ignition relay [located in IPDM E/R (intelligent power distribution module engine room)]

through 10A fuse [No. 71, located in IPDM E/R (intelligent power distribution module engine room)]

to CPU (central processing unit) [located in IPDM E/R (intelligent power distribution module engine room)]

through 15A fuse [No. 78, located in IPDM E/R (intelligent power distribution module engine room)]

to CPU (central processing unit) [located in IPDM E/R (intelligent power distribution module engine room)]

through 50A fusible link (letter M, located in fuse and fusible link block)

to BCM (body control module) terminal 55

through 15A fuse [No. 22, located in fuse block (J/B)]

to BCM (body control module) terminal 42

through 10A fuse [No. 19, located in fuse block (J/B)]

to combination meter terminal 8.
PKIA5270E