PS-32
POWER STEERING OIL PUMP
Revision: 2004 November 2004 FX35/FX45
1. Connect oil pressure gauge (SST) and oil pressure gauge
adapter (SST) between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 to 80°C (122 to 176°F).
CAUTION:
Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.
Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly.
If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-37, "
Disas-
sembly and Assembly (VK45DE models)" .
5. After inspection, disconnect oil pressure gauge (SST) and oil pressure gauge adapter (SST) from hydrau-
lic circuit, connect oil pump discharge connector and high pressure hose. Add fluid and bleed air from
hydraulic circuit thoroughly. Refer to PS-8, "
Air Bleeding Hydraulic System" .
Removal and Installation (VQ35DE models)AGS000HI
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Loosen belt tensioner adjust screw, then remove belt from oil pump pulley. Refer to EM-15, "
DRIVE
BELTS" .
3. Drain power steering fluid from reservoir tank.
SGIA0570E
SST
Pressure gauge and shut-off valveKV48103500
(J26357 and
J26357-10)
Oil pump sideConnector A and
O-ringKV48105300-4
and 5295262U10
(—)
Eye-bolt and O-
ringKV48105300-3
and 5295262U00
(—)
High pressure
piping sideConnector B and
O-ringKV48105300-1
and 5295262U00
(—)
Nut KV48105300-2
( — )
SGIA0572E
Relief oil pressure:
9,900 - 10,700 kPa (101 - 109 kg/cm
2 , 1449 - 1564 psi)
POWER STEERING OIL PUMP
PS-33
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PS
Revision: 2004 November 2004 FX35/FX45
4. Remove piping of high pressure and low pressure (drain fluid from their pipings). Refer to PS-41,
"HYDRAULIC LINE" .
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-41, "HYDRAULIC LINE" for tightening torque. Install in the reverse order removal.
After installation, adjust belt tension. Refer to EM-15, "DRIVE BELTS" .
After installation, bleed air. Refer to PS-8, "Air Bleeding Hydraulic System" .
Removal and Installation (VK45DE models)AGS000HJ
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Remove power steering oil pump belt from auto tensioner. Refer to EM-169, "
DRIVE BELTS" .
3. Drain power steering fluid from reservoir tank.
4. Remove piping of high pressure and low pressure from power steering oil pump (drain fluid from their pip-
ings). Refer to PS-41, "
HYDRAULIC LINE" .
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-41, "HYDRAULIC LINE" for tightening torque. Install in the reverse order removal.
After installation, bleed air. Refer to PS-8, "
Air Bleeding Hydraulic System" .
NOTE:
Adjustment of belt tension is no necessary because engine of this model equips auto tensioner.
Disassembly and Assembly (VQ35DE models)AGS000HE
INSPECTION BEFORE DISASSEMBLY
Disassemble power steering oil pump only if the following items are found.
Oil leakage from oil pump
Deformed or damaged pulley
1. Rear cover 2. Teflon ring 3. O-ring
4. Rear side plate 5. Rotor snap ring 6. Dowel pin
7. Cam ring 8. Rotor 9. Vane
10. Cartridge 11. Front side plate 12. O-ring
13. Flow control valve A 14. Spring 15. Flow control valve B assembly
16. Body assembly 17. Oil seal 18. Pulley
19. O-ring 20. Suction pipe 21. Bracket
SGIA0622E
HYDRAULIC LINE
PS-41
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Revision: 2004 November 2004 FX35/FX45
HYDRAULIC LINEPFP:49721
ComponentsAGS000H5
VQ35DE 2WD MODEL
SGIA0559E
1. Reservoir tank 2. Reservoir tank bracket 3. Suction hose
4. High pressure hose 5. Oil pump 6. Steering gear assembly
PS-42
HYDRAULIC LINE
Revision: 2004 November 2004 FX35/FX45
VQ35DE AWD MODEL
7. Oil cooler 8. Eye bolt 9. Copper washer
10. Oil pressure sensor
SGIA0560E
1. Reservoir tank 2. Reservoir tank bracket 3. Suction hose
4. High pressure hose 5. Oil pump 6. Steering gear assembly
7. Oil cooler 8. Eye bolt 9. Copper washer
10. Oil pressure sensor
PS-44
HYDRAULIC LINE
Revision: 2004 November 2004 FX35/FX45
ComponentAGS000HF
VK45DE AWD MODEL
SGIA0727E
1. Reservoir tank 2. Suction hose 3. High pressure hose
4. Oil cooler 5. Steering gear assembly 6. Reservoir tank bracket
7. Eye bolt
WW-1
WIPER, WASHER & HORN
K ELECTRICAL
CONTENTS
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SECTION WW
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Revision: 2004 November 2004 FX35/FX45
WIPER, WASHER & HORN
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
FRONT WIPER AND WASHER SYSTEM .................. 4
Components Parts and Harness Connector Loca-
tion ........................................................................... 4
System Description .................................................. 4
LOW SPEED WIPER OPERATION ...................... 5
HI SPEED WIPER OPERATION ........................... 5
INTERMITTENT OPERATION .............................. 5
AUTO STOP OPERATION .................................... 6
WASHER OPERATION ......................................... 6
MIST OPERATION ................................................ 6
FAIL-SAFE FUNCTION ......................................... 7
COMBINATION SWITCH READING FUNCTION ..... 7
CAN Communication System Description ................ 9
CAN Communication Unit ........................................ 9
Schematic .............................................................. 10
Wiring Diagram — WIPER — ................................. 11
Terminals and Reference Values for BCM ............. 14
Terminals and Reference Values for IPDM E/R ..... 15
How to Proceed With Trouble Diagnosis ................ 15
Preliminary Check .................................................. 16
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 16
CONSULT-II Functions (BCM) ............................... 17
CONSULT-II OPERATION .................................. 17
DATA MONITOR ................................................. 18
ACTIVE TEST ..................................................... 19
CONSULT-II Functions (IPDM E/R) ....................... 19
CONSULT-II OPERATION .................................. 19
SELF-DIAGNOSTIC RESULTS .......................... 20
DATA MONITOR ................................................. 20
ACTIVE TEST ..................................................... 21
Front Wiper Does Not Operate .............................. 21
Front Wiper Does Not Return to Stop Position ....... 24
Only Front Wiper LO Does Not Operate ................ 24Only Front Wiper HI Does Not Operate .................. 25
Only Front Wiper INT Does Not Operate ................ 25
Front Wiper Interval Time Is Not Controlled by Vehi-
cle Speed ................................................................ 26
Front Wiper Intermittent Operation Switch Position
Cannot Be Adjusted ................................................ 26
Wipers Do Not Wipe When Front Washer Operates ... 26
After Front Wipers Operate for 10 Seconds, They
Stop for 20 Seconds, and after repeating the oper-
ations five times, they become inoperative ............. 27
Front Wipers Do Not Stop ....................................... 28
Removal and Installation of Front Wiper Arms,
Adjustment of Wiper Arms Stop Location ............... 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
ADJUSTMENT .................................................... 29
Removal and Installation of Front Wiper Motor and
Linkage ................................................................... 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29
Disassembly and Assembly of Front Wiper Motor
and Linkage ............................................................ 30
DISASSEMBLY ................................................... 30
ASSEMBLY ......................................................... 30
Washer Nozzle Adjustment .................................... 30
Washer Tube Layout .............................................. 32
Removal and Installation of Front Washer Nozzle ... 32
Removal and Installation of Front Washer Tube
Joint ........................................................................ 32
REMOVAL ........................................................... 32
INSTALLATION ................................................... 32
Check Valve Inspection .......................................... 32
Removal and Installation of Front Wiper and Washer
Switch ..................................................................... 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 33
Removal and Installation of Washer Tank .............. 33
REMOVAL ........................................................... 33
WW-2Revision: 2004 November 2004 FX35/FX45INSTALLATION .................................................... 34
Removal and Installation of Washer Motor ............. 34
REMOVAL ........................................................... 34
INSTALLATION .................................................... 34
REAR WIPER AND WASHER SYSTEM .................. 35
Component Parts and Harness Connector Location ... 35
System Description ................................................. 35
REAR WIPER OPERATION ................................ 35
INTERMITTENT OPERATION ............................ 36
AUTO STOP OPERATION .................................. 36
WASHER OPERATION ....................................... 36
BCM WIPER SWITCH READING FUNCTION .... 36
Wiring Diagram — WIP/ R — ................................. 37
Terminals and Reference Values for BCM .............. 39
How to Proceed With Trouble Diagnosis ................ 40
Preliminary Check .................................................. 40
INSPECTION POWER SUPPLY AND GROUND
CIRCUIT .............................................................. 40
CONSULT-II Functions ........................................... 41
CONSULT-II OPERATION ................................... 41
DATA MONITOR .................................................. 42
ACTIVE TEST ..................................................... 43
Rear Wiper Does Not Operate ............................... 43
Rear Wiper Does Not Return to Stop Position ........ 45
Only Rear Wiper ON Does Not Operate ................. 46
Only Rear Wiper INT Does Not Operate ................ 46
Wiper Does Not Wipe When Rear Washer Operates ... 46
Rear Wipers Do Not Stop ....................................... 46
Removal and Installation of Rear Wiper Arm, Adjust-
ment of Wiper Arms Stop Location ......................... 48
REMOVAL ........................................................... 48
INSTALLATION .................................................... 48
Removal and Installation of Rear Wiper Motor ....... 48
REMOVAL ........................................................... 49
INSTALLATION .................................................... 49
Removal and Installation of Rear Wiper Blade ....... 49REMOVAL ............................................................ 49
INSTALLATION .................................................... 49
Washer Nozzle Adjustment ..................................... 49
Removal and Installation of Washer Nozzle ........... 50
REMOVAL ............................................................ 50
INSTALLATION .................................................... 50
Washer Tube Layout ............................................... 50
Check Valve Inspection ........................................... 51
Removal and Installation of Rear Wiper and Washer
Switch ..................................................................... 51
Removal and Installation of Washer Tank ............... 51
Removal and Installation of Washer Pump ............. 51
CIGARETTE LIGHTER ............................................. 52
Wiring Diagram — CIGAR — .................................. 52
Removal and Installation of Cigarette Lighter ......... 53
REMOVAL ............................................................ 53
INSTALLATION .................................................... 53
POWER SOCKET ..................................................... 54
Wiring Diagram — P/SCKT — ................................ 54
Removal and Installation of Center Console Box
Rear Side Power Socket ......................................... 55
REMOVAL ............................................................ 55
INSTALLATION .................................................... 55
Removal and Installation of Center Console Box
Power Socket .......................................................... 55
REMOVAL ............................................................ 55
INSTALLATION .................................................... 55
Removal and Installation of Luggage Room Power
Socket ..................................................................... 55
REMOVAL ............................................................ 55
INSTALLATION .................................................... 55
HORN ........................................................................ 56
Wiring Diagram — HORN — .................................. 56
Removal and Installation ......................................... 57
REMOVAL ............................................................ 57
INSTALLATION .................................................... 57
FRONT WIPER AND WASHER SYSTEM
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Revision: 2004 November 2004 FX35/FX45
Removal and Installation of Front Wiper and Washer SwitchAKS0057E
REMOVAL
1. Remove steering column upper cover. Refer to IP-14, "(N)
Steering Column Upper Cover" in “IP” section.
2. Disconnect wiper and washer switch connector.
3. Pull wiper and washer switch toward the passenger door while
pressing pawls in direction shown by the arrow in the figure, and
remove it from the base.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Washer TankAKS0057F
REMOVAL
1. Remove bolt and pull out washer tank inlet.
2. Remove fillet molding (RH) and fender protector (RH). Refer to
EI-14, "
Removal and Installation" , EI-25, "Removal and Installa-
tion" in “EI” section.
3. Remove bumper fascia assembly. Refer to EI-14, "
Removal and
Installation" in “EI” section.
4. Disconnect washer pump connector and wash fluid level sensor
connector.
5. Remove washer tank mounting screw and nuts.
6. Remove washer tube, and remove washer tank from the vehicle.
SKIA5075E
SKIA5076E
SKIA5077E
SKIA5078E