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ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................. 11
TILT UP / SLIDE CLOSE OPERATION ................ 11
TILT DOWN / SLIDE OPEN OPERATION ........... 11
AUTO OPERATION ............................................. 11
RETAINED POWER OPERATION ....................... 11ANTI-PINCH FUNCTION .................................... 12
MEMORY RESET PROCEDURE ....................... 12
INITIALIZATION PROCEDURE .......................... 12
CAN Communication System Description .............. 13
CAN Communication Unit ....................................... 13
Wiring Diagram — SROOF — ................................ 14
Terminals and Reference Value for BCM ............... 15
Terminals and Reference Value for Sunroof Motor
Assembly ................................................................ 15
Work Flow ............................................................... 16
CONSULT-II Inspection Procedure ......................... 16
ACTIVE TEST ..................................................... 17
WORK SUPPORT ............................................... 17
DATE MONITOR ................................................. 17
Trouble Diagnosis Chart by Symptom .................... 18
Power Supply and Ground Circuit Check of BCM ... 18
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 19
Sunroof Switch System Check ............................... 20
Door Switch Check ................................................. 22
Wind Deflector Inspection ....................................... 24
Link and Wire Assembly ......................................... 24
Fitting Adjustment ................................................... 24
LID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE MISMATCH ADJUST-
MENT .................................................................. 25
Removal and Installation ........................................ 25
SUNROOF UNIT ASSEMBLY ............................. 27
GLASS LID .......................................................... 28
SUNSHADE ........................................................ 29
WIND DEFLECTOR ............................................ 29
SUNROOF MOTOR ASSEMBLY ........................ 29
SE-1
SEAT
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CONTENTS
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SECTION SE
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Revision: 2004 November 2004 FX35/FX45
SEAT
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Service Notice .......................................................... 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
AUTOMATIC DRIVE POSITIONER ...........................11
System Description ................................................. 11
MANUAL OPERATION ........................................ 11
AUTOMATIC OPERATION .................................. 11
MEMORY STORING AND KEY FOB INTER-
LOCK STORING .................................................. 11
MEMORY SWITCH OPERATION ....................... 13
ENTRY OPERATION .......................................... 13
EXITING OPERATION ........................................ 13
KEY FOB INTERLOCK OPERATION ................. 14
FAIL- SAFE MODE ............................................. 14
CANCEL OF FAIL-SAFE MODE ......................... 14
Component Parts and Harness Connector Location ... 15CAN Communication System Description .............. 16
CAN Communication Unit ....................................... 16
Schematic ............................................................... 17
Wiring Diagram–AUT/DP– ...................................... 19
Terminals and Reference Values for BCM .............. 30
Terminals and Reference Values for Automatic
Drive Positioner Control Unit .................................. 30
Terminals and Reference Values for Driver Seat
Control Unit ............................................................. 32
Work Flow ............................................................... 34
Preliminary Check .................................................. 35
SETTING CHANGE FUNCTION ......................... 35
CHECK POWER SUPPLY AND GROUND ......... 35
CONSULT-II Function ............................................. 38
CONSULT-II INSPECTION PROCEDURE .......... 38
SELF-DIAGNOSIS RESULTS ............................. 39
CAN DIAGNOSIS SUPPORT MONITOR ............ 40
DATA MONITOR ................................................. 40
ACTIVE TEST ..................................................... 41
Can Communication Inspection Using CONSULT-
II (Self-diagnosis) .................................................... 42
Symptom Chart ....................................................... 42
Sliding Motor Circuit Check .................................... 44
Reclining Motor Circuit Check ................................ 45
Front Lifting Motor Circuit Check ............................ 46
Rear Lifting Motor Circuit Check ............................. 48
Telescopic Motor Circuit Check .............................. 49
Tilt Motor Circuit Check .......................................... 51
Driver Side Mirror Motor Circuit Check ................... 52
Passenger Side Mirror Motor Circuit Check ........... 54
Sliding Sensor Circuit Check .................................. 56
Reclining Sensor Circuit Check .............................. 57
Front Lifting Sensor Circuit Check .......................... 58
Rear Lifting Sensor Circuit Check .......................... 59
Telescopic Sensor Circuit Check ............................ 60
Tilt Sensor Circuit Check ........................................ 61
Driver Side Mirror Sensor Circuit Check ................. 62
Passenger Side Mirror Sensor Circuit Check ......... 63
Steering and Door Mirror Sensor Power and Ground
Circuit Check .......................................................... 64
SE-2Revision: 2004 November 2004 FX35/FX45Front Door Switch (Driver Side) Circuit Check ....... 65
Sliding Switch Circuit Check ................................... 67
Reclining Switch Check .......................................... 68
Front Lifting Switch Circuit Check ........................... 70
Rear Lifting Switch Circuit Check ........................... 71
Sliding Switch and Reclining Switch Ground Circuit
Check ..................................................................... 72
Front Lifting Switch and Rear Lifting Switch Ground
Circuit Check .......................................................... 73
Telescopic Switch Circuit Check ............................. 74
Tilt Switch Circuit Check ......................................... 76
Door Mirror Remote Control Switch (Changeover
switch) Circuit Check .............................................. 78
Door Mirror Remote Control Switch (Mirror Switch)
Circuit Check .......................................................... 80
Detention Switch (P Range Switch) Circuit Check ... 82
Key Switch and Key Lock Solenoid Circuit Check
(With Intelligent Key) .............................................. 83
Key Switch Circuit Check (Without Intelligent Key) ... 85
Seat Memory Switch Circuit Check ........................ 86
Memory Indicator Lamp Circuit Check .................... 88
Uart Communication Line Circuit Check ................. 89
Lumber Support Circuit Check ............................... 91
POWER SEAT ........................................................... 93
Automatic Drive Positioner Interlocking Power Seat ... 93
Schematic ............................................................... 94Wiring Diagram–SEAT– / For Driver Seat ............... 95
Wiring Diagram–SEAT– / For Passenger Seat ....... 97
HEATED SEAT .......................................................... 98
Description .............................................................. 98
Wiring Diagram – HSEAT – .................................... 99
FRONT SEAT ..........................................................101
Removal and Installation .......................................101
REMOVAL ..........................................................103
INSTALLATION ..................................................104
REMOVAL OF SEATBACK TRIM AND PAD .....104
INSTALLATION OF SEATBACK TRIM AND PAD .105
REMOVAL OF SEAT CUSHION TRIM AND PAD .105
INSTALLATION OF SEAT CUSHION TRIM AND
PAD ....................................................................106
REAR SEAT .............................................................107
Removal and Installation .......................................107
REMOVAL ..........................................................109
INSTALLATION ..................................................109
REMOVAL OF SEAT CUSHION TRIM AND PAD .109
INSTALLATION OF SEAT CUSHION TRIM AND
PAD ....................................................................110
REMOVAL OF SEATBACK TRIM AND PAD .....110
INSTALLATION OF SEATBACK TRIM AND PAD .110
REMOVAL OF REMOTE CONTROL LEVER .... 111
INSTALLATION OF REMOTE CONTROL
LEVER ............................................................... 111
AUTOMATIC DRIVE POSITIONER
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Revision: 2004 November 2004 FX35/FX45
AUTOMATIC DRIVE POSITIONERPFP:28491
System Description AIS002XB
The system automatically moves the driver seat to facilitate entry/exit to/from the vehicle. The automatic
driver positioner control unit can also store the optimum driving positions (driver seat, pedal position and
door mirror position) for 2 people. If the driver is changes, one-touch operation allows changing to the
other driving position.
The settings (ON/OFF) of the automatic sliding seat (Entry/Exiting operation) at entry/exit can be changed
as desired, using the display unit in the center of the instrument panel. The set content is transmitted by
CAN communication, from display unit (without NAVI) or display control unit (with NAVI) to driver seat con-
trol unit.
Using CONSULT-II, the seat slide amount at entry/exit setting can be changed.
MANUAL OPERATION
The driving position [seat position, steering wheel position (tilt, telescopic) and door mirror position] can be
adjusted with the power seat switch or ADP steering switch or door mirror remote control switch.
NOTE:
The seat can be manually operated with the ignition switch OFF.
The door mirrors can be manually operated with the ignition switch turned ACC or ON.
A U T O M AT I C O P E R AT I O N
NOTE:
Disconnecting the battery erases the stored memory.
After connecting the battery, insert the key into the ignition cylinder and turn the driver door switch ON (open)→OFF (close)→ON
(open), the Entry/ Exiting operation becomes possible.
After exiting operation is carried out, return operation can be operated.
NOTE:
During automatic operation, if the ignition switch is turned ON→START, the automatic operation is suspended. When the ignition switch
returns to ON, it resumes.
MEMORY STORING AND KEY FOB INTERLOCK STORING
Store the 2 driving positions and shifts to the stored driving position with the memory switch.
Function Description
Memory switch operation The seat, steering and door mirror move to the stored driving position by pushing
memory switch (1 or 2).
Entry/Exiting functionExiting operation At exit, the seat moves backward and steering wheel moves forward/upward.
Entry operationAt entry, the seat and steering wheel returns from the exiting position to the previous
driving position.
Key fob interlock operationPerform memory operation, exiting operation and entry operation by pressing key fob
unlock button.
Auto operation temporary stop
conditions.When ignition switch turned to START during memory switch operation and return opera-
tion, memory switch operation and entry operation is stopped.
Auto operation stop conditions.
When the vehicle speed becomes 7 km/h (4 MPH) or higher.
When the setting switch, memory switch 1, or 2 are pressed.
When A/T selector lever is in any position other than P.
When the door mirror remote control switch is operated (when ignition switch turned to
ON or ACC).
When power seat switch turned ON.
When ADP steering switch turned ON (telescopic operation or tilt operation).
When door mirror operates (only memory switch operation).
When driver seat sliding Entry/Exiting setting is OFF (only entry/exiting operation).
When steering wheel tilt and telescopic Entry/Exiting setting is OFF (only entry/exiting
operation).
When the tilt and telescopic sensor malfunction is detected.
AUTOMATIC DRIVE POSITIONER
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MEMORY SWITCH OPERATION
Selecting the memory
NOTE:
The driver's seat position and steering adjustment functions (see the following table) operate simultaneously in
the order of priority.
*: In conjunction with sliding the seat, the door mirrors are positioned.
ENTRY OPERATION
When the seat are on the exiting positions, the following operation moves the seat to the previous position
before the exiting operation.
EXITING OPERATION
At exit, the seat are automatically moved to the exiting position.
Priority Function Priority Function
1 Seat sliding, door mirror LH/RH* 4 Seat reclining
2 Steering wheel telescoping 5 Seat lifter-FR
3 Steering wheel tilt 6 Seat lifter-RR
PIIA6137E
PIIA6135E
PIIA6136E
SE-14
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
KEY FOB INTERLOCK OPERATION
Perform memory operation, exiting operation and entry operation by pressing key fob unlock button.
NOTE:
If steering wheel operation is cancelled, the system performs seat and mirror operation only.
If Entry/Exiting operation is cancelled, the system performs steering wheel operation and mirror operation
only.
If ignition switch turns ON in the middle of memory operation, the system does not perform exiting opera-
tion after memory operation.
If ignition switch turns ON in the middle of exiting operation, entry operation starts at that time.
FAIL - SAFE MO DE
When any manual and automatic operations are not performed, if any motor operations of seats or tilt of steer-
ing are detected for approx. 0.1 sec or more, status is judged “Output malfunction”. Motor operation will be
suspended automatically, and all automatic operations will be ineffective (in this case, the motor will not oper-
ate manually).
CANCEL OF FAIL-SAFE MODE
The mode is cancelled when the selector lever is shifted to P position from any other position.
PIIA6949E
OPERATED PORTIONSeat sliding
Seat reclining
Seat lifting (Front)
Seat lifting (Rear)
steering tilt
steering telescopic
AUTOMATIC DRIVE POSITIONER
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Revision: 2004 November 2004 FX35/FX45
8 G/Y UART LINE (RX) —
9 BR IGN START power supply Ignition switch START Battery voltage
10 G/R Sliding motor RR signalSliding switch turned to backward
(Motor operated)Battery voltage
OFF 0
11A R/W Battery power supply Ignition switch OFF Battery voltage
12 G/Y Reclining motor RR signalReclining switch turned to backward
(Motor operated)Battery voltage
OFF 0
13 YFront lifting motor UP out-
put signalFront lifting switch turned to upward
(Motor operated)Battery voltage
OFF 0
14 OR CAN-H — —
15 SB CAN-L — —
16A B Ground (power) Ignition switch ON 0
17 PU Detention switch signalSelector lever other than P position Battery voltage
Selector lever is sifted to P position 0
18 G Seat sliding sensor signalON (sliding motor operation)
Other than above 0 or 5
19 G/Y Front lifting sensor signalON (front lifting motor operation)
Other than above 0 or 5
22 L/GPower seat memory switch
1 signalMemory switch 1 ON 0
Memory switch 1 OFF 5
23 Y/WPower seat memory switch
indictor 1 signalMemory switch 1 ON 1
Memory switch 1 OFF Battery voltage
24 L/RSeat sliding switch forward
signalON (seat sliding switch turned to for-
ward)0
OFF Battery voltage
25 L/ORSeat reclining switch for-
ward signalON (seat reclining switch turned to for-
ward)0
OFF Battery voltage TERMI-
NAL WIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
PIIA4813E
PIIA3277E
SIIA0691J
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Revision: 2004 November 2004 FX35/FX45
Work Flow AIS002XJ
1. Check the symptom and customer's requests.
2. Understand the system description. Refer to SE-11, "
System Description" .
3. Perform the preliminary check, refer to SE-35, "
Preliminary Check" .
4. Perform the CAN communication inspection using CONSULT-II, refer to SE-38, "
CONSULT-II Function"
5. Perform the self-diagnosis. Refer to SE-42, "Can Communication Inspection Using CONSULT-II (Self-
diagnosis)" .
6. Repair or replace depending on the self-diagnostic results.
26 L/P Front lifting switch UP signalON (front lifting switch turned to upward) 0
OFF Battery voltage
27 L Rear lifting switch UP signalON (rear lifting switch turned to upward) 0
OFF Battery voltage
28C B/W Sensor ground Ignition switch ON 0
29 G/L Reclining sensorON (reclining motor operation)
Other than above 0 or 5
30 G/W Rear lifting sensorON (rear lifting motor operation)
Other than above 0 or 5
34 L/W Set switch signalSet witch ON 0
Set witch OFF 5
35 L/BPower seat memory switch
2 signalMemory switch 2 ON 0
Memory switch 2 OFF 5
36 Y/GPower seat memory switch
indictor 2 signalMemory switch 2 ON 1
Memory switch 2 OFF Battery voltage
37 L/PSeat sliding switch back-
ward signalON (seat sliding switch turned to back-
ward)0
OFF Battery voltage
38 LG/BSeat reclining switch back-
ward signalON (seat reclining switch turned to
backward)0
OFF Battery voltage
39 L/GFront lifting switch DOWN
signalON (front lifting switch turned to down-
ward)0
OFF Battery voltage
40 L/YRear lifting switch DOWN
signalRear lifting switch turned to downward) 0
OFF Battery voltage
61E B/Y Ground (signal) Ignition switch ON 0 TERMI-
NAL WIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
SIIA0692J
SIIA0693J