WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
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WT
Revision: 2004 November 2004 FX35/FX45
ROAD WHEELS & TIRES
PREPARATION ........................................................... 2
Special Service Tools ............................................... 2
Commercial Service Tools ........................................ 2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 3
NVH Troubleshooting Chart ..................................... 3
ROAD WHEEL ............................................................ 4
Inspection ................................................................. 4
ALUMINUM WHEEL ............................................. 4
STEEL WHEEL ..................................................... 4
ROAD WHEEL TIRE ASSEMBLY .............................. 5
Balancing Wheels (Bonding Weight Type) ............... 5
REMOVAL ............................................................. 5
WHEEL BALANCE ADJUSTMENT ...................... 5
Tire Rotation ............................................................. 6
LOW TIRE PRESSURE WARNING SYSTEM ............ 7
System Components ................................................ 7
System Description .................................................. 7
TRANSMITTER ..................................................... 7
LOW TIRE PRESSURE WARNING CONTROL
UNIT ...................................................................... 7
ANTENNA ............................................................. 8
DISPLAY UNIT ...................................................... 8
CAN COMMUNICATION ............................................ 9
System Description .................................................. 9
TROUBLE DIAGNOSES .......................................... 10
Schematic .............................................................. 10
Wiring Diagram ....................................................... 11
Control Unit Input/Output Signal Standard ............. 14
ID Registration Procedure ...................................... 14
ID REGISTRATION WITH TRANSMITTER
ACTIVATION TOOL ............................................ 14
ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ............................................ 15
Transmitter Wake Up Operation ............................. 16
WITH TRANSMITTER ACTIVATION TOOL ........ 16
Self-Diagnosis ........................................................ 17
DESCRIPTION .................................................... 17
FUNCTION .......................................................... 17CONSULT-II ......................................................... 17
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 19
INTRODUCTION ................................................. 19
WORK FLOW ...................................................... 19
Preliminary Check .................................................. 20
Malfunction Code/Symptom Chart .......................... 21
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 22
Inspection 1: Transmitter or Low Tire Pressure
Warning Control Unit .............................................. 22
MALFUNCTION CODE NO. 21, 22, 23 OR 24 ... 22
Inspection 2: Transmitter - 1 ................................... 22
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................... 22
Inspection 3: Transmitter - 2 ................................... 23
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 23
Inspection 4: Vehicle Speed Signal ........................ 24
MALFUNCTION CODE NO. 52 ........................... 24
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 25
Inspection 1: Warning Lamp Does Not Come On
When Ignition Switch Is Turned On. ....................... 25
Inspection 2: Warning Lamp Stays On When Ignition
Switch Is Turned On. .............................................. 26
Inspection 3: Warning Lamp Blinks When Ignition
Switch Is Turned On. .............................................. 28
Inspection 4: Hazard Warning Lamp Blinks When
Ignition Switch Is Turned On. ................................. 29
Inspection 5: “TIRE PRESSURE” Information In
Display Unit Does Not Exist. ................................... 30
Inspection 6: ID Registration Cannot Be Completed. ... 30
REMOVAL AND INSTALLATION ............................. 31
Transmitter ............................................................. 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
SERVICE DATA ........................................................ 33
Road Wheel ............................................................ 33
Tire ......................................................................... 33
Tightening Torque ................................................... 33
WT-8
LOW TIRE PRESSURE WARNING SYSTEM
Revision: 2004 November 2004 FX35/FX45
ANTENNA
Receives the radio wave signal transmitted by the transmitter.
DISPLAY UNIT
Displays the air pressure of each tire.
After the ignition switch is turned ON, the pressure values are
not be displayed until the data of each wheel stabilizes.
Condition Warning lamp Buzzer
Less than 190 kPa (1.9 kg/cm
2 , 27 psi)
[Flat tire]ON Sounds for 10 sec.
System malfunction ON OFF
SEIA0307E
SKIA5994E
WT-14
TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
Control Unit Input/Output Signal StandardAES000NU
Standards using a circuit tester and oscilloscope.
( ): Wire color
ID Registration ProcedureAES000NV
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL
This procedure must do after replace transmitter or low tire pressure warning control unit.
1. Turn ignition switch “OFF”.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Touch “AIR PRESSURE MONITOR”, “WORK SUPPORT” and “ID REGIST”.
NOTE:
If “AIR PRESSURE MONITOR” is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC)
Circuit" .
4. With the transmitter activation tool (J-45295) pushed against the
front-left transmitter position of the tire air valve, press the button
then keep 5 seconds.
5. Register the IDs in order from FR LH, FR RH, RR RH or RR LH. When ID registration of each wheel has
been completed, a buzzer sounds and hazard warning lamp blinks.
6. After completing all ID registrations, press “END” to complete the procedure.
NOTE:
Be sure to register the IDs in order from FR LH, FR RH, RR RH, to RR LH, or the self-diagnostic results dis-
play will not function properly.
Measurement terminal
Item Operation or condition
+–
8 (G)
GroundTire pressure warning check
switchAlways Approx. 5 V
9 (L) Data line (CAN H) — —
11 (LG/R) Ignition switch ACC — Battery voltage (Approx. 12 V)
12 (R/W) Battery power supply Always Battery voltage (Approx. 12 V)
20 (B) GND — Approx. 0 V
21 (R) Data line (CAN L) — —
22 (G/Y) HazardHazard lamp switch OFF Battery voltage (Approx. 12 V)
Hazard lamp switch ON Approx. 0 V
24 (G/R) Ignition switch ON — Battery voltage (Approx. 12 V)
25 Antenna — —
SEIA0460E
Activation tire position Buzzer Hazard warning lamp CONSULT-II
Front LH Once
2 times flashing“YET”
↓
“DONE” Front RH 2 times
Rear RH 3 times
Rear LH 4 times
TROUBLE DIAGNOSES
WT-15
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Revision: 2004 November 2004 FX35/FX45
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL
1. Turn ignition switch “OFF”.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Touch “AIR PRESSURE MONITOR”, “WORK SUPPORT” and “ID REGIST”.
NOTE:
If “AIR PRESSURE MONITOR” is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC)
Circuit" .
4. Adjust the tire pressure to the values shown in the table below for ID registration, and drive the vehicle at
15 km/h (9.4 MPH) or more for a few minutes.
5. After completing all ID registrations, press “END” to complete the procedure.
Tire position
Tire pressure kPa (kg/cm2 , psi)
Front LH 250 (2.5, 36)
Front RH 230 (2.3, 33)
Rear RH 210 (2.1, 30)
Rear LH 190 (1.9, 27)
Activation tire position CONSULT-II
Front LH
“YET”
↓
“DONE” Front RH
Rear RH
Rear LH
WT-16
TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
Transmitter Wake Up OperationAES000NW
WITH TRANSMITTER ACTIVATION TOOL
1. With the transmitter activation tool (J-45295) pushed against the
front-left transmitter, press the button then keep 5 seconds.
When ignition switch ON, then warning lamp is blinks as fol-
low diagram transmitter must be waken up.
2. Register the IDs in order from FR LH, FR RH, RR RH or RR LH. When wake up of each wheel has been
completed, a hazard warning lamp 2 time flashing.
3. After completing wake up of all transmitters, make sure tire pressure warning lamp go out.
SEIA0460E
SEIA0378E
WT-18
TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
NOTE:
Before performing the self-diagnosis, be sure to register the ID. Or, the actual malfunction location may be different from that displayed
on CONSULT-II.
Data Monitor Mode
NOTE:
Before performing the self-diagnosis, be sure to register the ID. Or, the actual malfunction location may be different from that displayed
on CONSULT-II.[CODE- ERR] - FL
[CODE- ERR] - FR
[CODE- ERR] - RR
[CODE- ERR] - RLFunction code data from front-left transmitter is malfunctioning.
Function code data from front-right transmitter is malfunctioning.
Function code data from rear-right transmitter is malfunctioning.
Function code data from rear-left transmitter is malfunctioning.
[BATT - VOLT - LOW] - FL
[BATT - VOLT - LOW] - FR
[BATT - VOLT - LOW] - RR
[BATT - VOLT - LOW] - RLBattery voltage of front-left transmitter drops.
Battery voltage of front-right transmitter drops.
Battery voltage of rear-right transmitter drops.
Battery voltage of rear-left transmitter drops.
VHCL_SPEED_SIG_ERR Vehicle speed signal is error.Diagnostic item Diagnostic item is detected when ···
MONITOR CONDITION SPECIFICATION
VHCL SPEED SE Drive vehicle. Vehicle speed (km/h or MPH)
AIR PRESS FL
AIR PRESS FR
AIR PRESS RR
AIR PRESS RL
Drive vehicle for a few minutes.
Tire pressure (kPa or psi) or
Ignition switch ON and activation tool
is transmitting activation signals.
ID REGST FL
ID REGST FR
ID REGST RR
ID REGST RL
Ignition switch ONRegistration ID: DONE
No registration ID: YET
WARNING LAMPWarning lamp on: ON
Warning lamp off: OFF
BUZZERBuzzer in Low tire pressure warning control unit on: ON
Buzzer in Low tire pressure warning control unit off: OFF
WT-20
TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
Preliminary CheckAES000NZ
BASIC INSPECTION
1. CHECK ALL TIRES PRESSURES
Check all tires pressures.
OK or NG
OK >> GO TO 2.
NG >> Adjust tire pressure to specified value.
2. CHECK WARNING LAMP ACTIVATION
1. Check warning lamp activation.
2. Does warning lamp activate for 1 seconds when ignition switch is turned “ON”.
Does warning lamp active?
YES >> GO TO 3.
NO >> Check fuse and combination meter.
3. CHECK CONNECTOR
1. Disconnect low tire pressure warning control unit harness connectors M74 and R102.
2. Check terminals for damage or loose connection.
3. Reconnect harness connector.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK TRANSMITTER ACTIVATION TOOL
Check transmitter activation tool battery.
OK or NG
OK >> Carry out self-diagnosis.
NG >> Replace transmitter activation tool battery.Tire pressure
: 220 kPa (2.2 kg/cm
2 , 32 psi)
TROUBLE DIAGNOSES
WT-21
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Revision: 2004 November 2004 FX35/FX45
Malfunction Code/Symptom ChartAES000O0
Code/Symptom Malfunction partReference
page
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18Front-left tire pressure drops to 190 kPa (1.9 kg/cm
2 , 27 psi) or less
Front-right tire pressure drops to 190 kPa (1.9 kg/cm2 , 27 psi) or less
Rear-right tire pressure drops to 190 kPa (1.9 kg/cm2 , 27 psi) or less
Rear-left tire pressure drops to 190 kPa (1.9 kg/cm2 , 27 psi) or less—
21
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24Transmitter no data (front - left)
Transmitter no data (front - right)
Transmitter no data (rear - right)
Transmitter no data (rear - left)WT-22
31
32
33
34Transmitter checksum error (front - left)
Transmitter checksum error (front - right)
Transmitter checksum error (rear - right)
Transmitter checksum error (rear - left)WT-22
35
36
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38Transmitter pressure data error (front - left)
Transmitter pressure data error (front - right)
Transmitter pressure data error (rear - right)
Transmitter pressure data error (rear - left)WT-23
41
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44Transmitter function code error (front - left)
Transmitter function code error (front - right)
Transmitter function code error (rear - right)
Transmitter function code error (rear - left)WT-22
45
46
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48Transmitter battery voltage low (front - left)
Transmitter battery voltage low (front - right)
Transmitter battery voltage low (rear - right)
Transmitter battery voltage low (rear - left)WT-22
52 Vehicle speed signalWT-24
Warning lamp does not come on when
ignition switch is turned on.Fuse or unified meter and A/C amp.
Low tire pressure warning control unit connector or circuit
Low tire pressure warning control unit WT-25
Warning lamp stays on when ignition
switch is turned on.Fuse or unified meter and A/C amp.
Low tire pressure warning control unit connector or circuit
Low tire pressure warning control unitWT-26
Warning lamp blinks when ignition
switch is turned on.Low tire pressure warning control unit harness connector or circuit
Low tire pressure warning control unit
Transmitter's mode off
ID registration not yetWT-28
Hazard warning lamp blinks when igni-
tion switch is turned on.Low tire pressure warning control unit harness connector or circuit
Low tire pressure warning control unitWT-29
“TIRE PRESSURE” information in dis-
play does not exist.Fuse
Display control unit
Low tire pressure warning control unit WT-30
ID registration cannot be completed.Transmitter
Antenna harness connector or circuit
AntennaWT-30