2004 INFINITI FX35 ECU

BRAKE PIPING AND HOSE
BR-11
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Revision: 2004 November 2004 FX35/FX45
BRAKE PIPING AND HOSEPFP:46210
Hydraulic CircuitAFS001MY
CAUTION:

All hoses and piping (tubes) must be free from excessive bending, twisting and pulling.

Make sure there is no interference with other parts when turning steering both clockwise and
counterclockwise.

The brake piping is an important safety part. If a brake fluid leak is detected, always disassemble
the parts. Replace applicable part with a new one, if necessary.

Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.

Do not bend or twist brake hose sharply, or strongly pull it.

When removing components, cover connections so that no dirt, dust, or other foreign matter gets
in.

Refill with new brake fluid “ DOT 3 ”

Do not reuse drained brake fluid.
Removal and Installation of Front Brake Piping and Brake Hose AFS001MZ
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill" .
2. Using a flare nut wrench, remove brake tube from brake hose.
3. Remove union bolt and remove brake hose from caliper assembly.
4. Remove lock plate and remove brake hose from the vehicle.
INSTALLATION
1. Install brake hose by aligning with the protrusion on caliper
assembly, and tighten union bolt to the specified torque.
NOTE:
Do not reuse copper washer.
2. Install brake hose to brake tube, partially tighten flare nut as far
as possible by hand, then secure it to bracket with lock plate.
3. Using a flare nut wrench, tighten flare nut to the specified
torque.
4. Refill brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake
System" .
SFIA1941E
SFIA1204E

REAR DISC BRAKE
BR-27
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Revision: 2004 November 2004 FX35/FX45
CAUTION:
Before installing caliper assembly to the vehicle, wipe off oil and grease on washer seats on axle
assembly and mounting surface of caliper assembly.
3. Install brake hose to caliper assembly and tighten union bolt to the specified torque.
CAUTION:

Do not reuse copper washer for union bolt.

Securely attach brake hose to protrusion on caliper assembly.
4. Refill new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake System" .
5. Install tires to the vehicle.
Disassembly and Assembly of Brake Caliper AssemblyAFS001NE
DISASSEMBLY
1. Remove sliding pin bolt, and then remove pad, shim, shim cover, and pad retainer from torque member
and cylinder.
2. Remove sliding pin boot from torque member.
3. As shown in the figure, using a flat-bladed screwdriver, remove
retaining ring from cylinder body.
4. Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Do not get your fingers caught in piston.
5. Using a flat-bladed screwdriver, remove piston seals from cylin-
der body.
CAUTION:
Be careful not to damage cylinder inner wall.
CALIPER INSPECTION
Cylinder Body
CAUTION:

Use new brake fluid to clean. Do not use mineral oils such as gasoline or kerosene.

Check inside surface of cylinder for score, rust wear, damage or foreign materials. If any of the
above conditions are observed, replace cylinder body.
SBR028A
BRD0041D
PFIA0269E

PRECAUTIONS
BRC-3
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45
[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AFS00289
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemAFS001S3

Recommended fluid is brake fluid “DOT 3”.

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.

Do not use mineral oils such as gasoline or kerosene to clean. They will ruin rubber parts and cause
improper operation.

Using a flare nut crowfoot and torque wrench, securely tighten
brake tube flare nuts.

Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.

Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or
battery negative terminal.

When installing brake piping, be sure to check torque.
Precautions for Brake ControlAFS001S4

During VDC/TCS/ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This
is normal.

Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine room. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check booster operation, brake fluid level, and
fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.

If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, VDC/TCS/ABS
function may have a malfunction or error.
SBR686C

TROUBLE DIAGNOSIS
BRC-25
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45
Note 1: Confirm tire pressure is normal.
Note 2: ON/OFF timing of ABS warning lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activated.
Note 3: ON/OFF timing of VDC OFF indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC OFF switch is ON.
OFF: Approx 2 seconds after ignition switch is turned ON (when system is in normal operation.) And when VDC OFF switch is OFF.
Note 4: SLIP indicator lamp ON/OFF timing
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC/TCS function is activated
while driving.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activated.
Blinking: VDC/TCS function is active during driving
Note 5: Only AWD model.
Note 6: Serves as EBD warning lamp.
CONSULT-II FunctionsAFS002Q8
CONSULT-II MAIN FUNCTION
In a diagnosis function (main function), there are “WORK SUPPORT”, “SELF-DIAGNOSTIC RESULTS”,
“DATA MONITOR”, “CAN DIAG SUPPORT MNTR”, “ACTIVE TEST”, “FUNCTION TEST”, “ECU PART NUM-
BER”.
FLUID LEV SWON/OFF status of
brake fluid level switchWhen brake fluid level switch
ONON
BRC-51, "
Inspection 11:
Brake Fluid Level Switch
System"When brake fluid level switch
OFF OFF
VDC FAIL SIG
TCS FAIL SIG
ABS FAIL SIG
EBD FAIL SIGFail signal statusVDC fail
TCS fail
ABS fail
EBD failON
VDC system
TCS system
ABS system
EBD system VDC normal
TCS normal
ABS normal
EBD normalOFF
EBD WARN LAMPBrake warning lamp on
condition (Note 6)Brake warning lamp ON ONBRC-37, "
BASIC
INSPECTION 3: ABS
WARNING LAMP, VDC
OFF INDICATOR LAMP,
SLIP INDICATOR LAMP
and BRAKE WARNING
LAMP INSPECTION"
Brake warning lamp OFF OFF
EBD SIGNAL EBD operationEBD active ON
— EBD not active OFF
ABS SIGNAL ABS operationABS active ON
ABS not active OFF
TCS SIGNAL TCS operationTCS active ON
TCS not active OFF
VDC SIGNAL VDC operationVDC active ON
VDC not active OFF
CRANKING SIG CRANKING statusCranking ON
Not cranking OFF
4WD FAIL REQ ETS fail status (Note 5)ETS fail ON
ETS normal OFF
2WD/4WD Drive axle2WD model 2WD
AW D mod el AWD Monitor item Display contentData monitor
Note: Error inspection
checklist
ConditionReference value in
normal operation

BRC-26
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
CONSULT-II BASIC OPERATION PROCEDURE
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)”.
5. Touch “ABS” in the “SELECT SYSTEM” screen.
If “ABS” is not indicated, go to GI-40, "
CONSULT-II Data Link
Connector (DLC) Circuit" .
Diagnostic
test modeFunction Reference
WORK SUP-
PORTThis mode enables a technician to adjust some devices faster and more accurately
by following the indications on CONSULT-II.BRC-6, "
Adjustment of Steer-
ing Angle Sensor Neutral
Position"
SELF-DIAG-
NOSTIC
RESULTSSelf-diagnostic results can be read and erased quickly.BRC-27, "
SELF-DIAGNOSIS"
DATA MONI-
TORInput/Output data in the ABS actuator and electric unit (control unit) can be read.BRC-30, "DATA MONITOR"
CAN DIAG
SUPPORT
MNTRThe results of transmit/receive diagnosis of communication can be read. —
ACTIVE TESTDiagnostic Test Mode in which CONSULT-II drives some actuators apart from the
ABS actuator and electric unit (control unit) and also shifts some parameters in a
specified range.BRC-33, "
ACTIVE TEST"
FUNCTION
TESTConducted by CONSULT-II instead of a technician to determine whether each sys-
tem is “OK” or “NG”.—
ECU PART
NUMBERABS actuator and electric unit (control unit) part number can be read. —
SKIA3098E
PKIA2102E

TROUBLE DIAGNOSIS
BRC-31
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BRC
Revision: 2004 November 2004 FX35/FX45
CAUTION:
When “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on
ignition switch, “ABS” might not be displayed in the system selection screen. In this case, repeat
the operation from step 1.
4. Return to the Monitor Item Selection screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS” or
“SELECTION FROM MENU”. Refer to the following information.
5. When “START” is touched, the data monitor screen is displayed.
Display Item List
Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
GEAR×××Gear position judged by PNP
switch signal is displayed.
FR RH SENSOR
(km/h, MPH)×××Wheel speed calculated by front
RH wheel sensor signal is dis-
played.
FR LH SENSOR
(km/h, MPH)×××Wheel speed calculated by front
LH wheel sensor signal is dis-
played.
RR RH SENSOR
(km/h, MPH)×××Wheel speed calculated by rear
RH wheel sensor signal is dis-
played.
RR LH SENSOR
(km/h, MPH)×××Wheel speed calculated by rear
LH wheel sensor signal is dis-
played.
BATTERY VOLT
(V)×××Voltage supplied to ABS actuator
and electric unit (control unit) is
displayed.
SLCT LVR POSI×××Shift position judged by PNP
switch signal.
ACCEL POS SIG
(%)×––Throttle valve open/close status
judged by CAN communication
signal is displayed.
ENGINE SPEED
(rpm)×××Engine speed judged by CAN
communication signal is displayed.
STR ANGLE SIG
(deg)×––Steering angle detected by steer-
ing angle sensor is displayed.
YAW RATE SEN
(d/s)××–Yaw rate detected by yaw rate
sensor is displayed.
DECEL G-SEN (AWD model)
(G)×××Longitudinal acceleration detected
by decel G-sensor is displayed.
SIDE G-SENSOR
(m/s
2 )×––Lateral acceleration detected by
side G-sensor is displayed.
PRESS SENSOR
(bar)×––Brake fluid pressure detected by
pressure sensor is displayed.
STOP LAMP SW
(ON/OFF)×××Stop lamp switch (ON/OFF) status
is displayed.
OFF SW
(ON/OFF) ×× ×VDC OFF switch (ON/OFF) sta-
tus is displayed.
ABS WARN LAMP
(ON/OFF)–××ABS warning lamp (ON/OFF) sta-
tus is displayed.
SLIP LAMP
(ON/OFF)–××SLIP indicator lamp (ON/OFF) sta-
tus is displayed.
FR LH IN SOL
(ON/OFF)–××Front LH IN ABS solenoid (ON/
OFF) status is displayed.

BRC-32
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
FR LH OUT SOL
(ON/OFF)–××Front LH OUT ABS solenoid (ON/
OFF) status is displayed.
RR RH IN SOL
(ON/OFF)–××Rear RH IN ABS solenoid (ON/
OFF) status is displayed.
RR RH OUT SOL
(ON/OFF) –××Rear RH OUT ABS solenoid (ON/
OFF) status is displayed.
FR RH IN SOL
(ON/OFF)–××Front RH IN ABS solenoid (ON/
OFF) status is displayed.
FR RH OUT SOL
(ON/OFF)–××Front RH OUT ABS solenoid (ON/
OFF) status is displayed.
RR LH IN SOL
(ON/OFF)–××Rear LH IN ABS solenoid (ON/
OFF) status is displayed.
RR LH OUT SOL
(ON/OFF)–××Rear LH OUT ABS solenoid (ON/
OFF) status is displayed.
OFF LAMP
(ON/OFF)–××OFF Lamp (ON/OFF) status is dis-
played.
MOTOR RELAY
(ON/OFF)–××ABS motor relay signal (ON/OFF)
status is displayed.
ACTUATOR RLY
(ON/OFF)– ×× ABS actuator relay signal (ON/
OFF) status is displayed.
CV1
(ON/OFF)––×Primary side switch-over solenoid
valve 1 (cut valve 1) (ON/OFF)
status is displayed.
CV2
(ON/OFF)––×Secondary side switch-over sole-
noid valve 2 (cut-valve 2) (ON/
OFF) status is displayed.
SV1
(ON/OFF)––×Primary side switch-over solenoid
valve 1 (suction valve 1) (ON/OFF)
status is displayed.
SV2
(ON/OFF)––×Secondary side switch-over sole-
noid valve 2 (suction valve 2) (ON/
OFF) status is displayed.
VDC FAIL SIG
(ON/OFF)––×VDC fail signal (ON/OFF) status is
displayed.
TCS FAIL SIG
(ON/OFF)––×TCS fail signal (ON/OFF) status is
displayed.
ABS FAIL SIG
(ON/OFF)––×ABS fail signal (ON/OFF) status is
displayed.
EBD FAIL SIG
(ON/OFF)––×EBD fail signal (ON/OFF) status is
displayed.
FLUID LEV SW
(ON/OFF)×––Brake fluid level switch (ON/OFF)
status is displayed.
EBD SIGNAL
(ON/OFF)––×EBD operation (ON/OFF) status is
displayed.
ABS SIGNAL
(ON/OFF)––×ABS operation (ON/OFF) status is
displayed.
TCS SIGNAL
(ON/OFF)––×TCS operation (ON/OFF) status is
displayed.
VDC SIGNAL
(ON/OFF)––×VDC operation (ON/OFF) status is
displayed.
EBD WARN LAMP
(ON/OFF)––×Brake warning lamp (ON/OFF)
status is displayed. (Note) Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU

TROUBLE DIAGNOSIS
BRC-33
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45
×:Applicable
–:Not applicable
Note: Serves as EBD warning lamp.
ACTIVE TEST
CAUTION:

Do not perform active test while driving.

Make sure to completely bleed air from the brake system.

Active test cannot be performed when EBD, ABS, TCS or VDC operation is malfunction.

ABS and brake warning lamps turn on during the active test.
Operation Procedure
1. Connect CONSULT-II and CONVERTER to data link connector and start engine.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
2. Touch “START (NISSAN BASED VHCL) ” on the display screen.
3. Touch “ABS”.
If “ABS” is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
4. Touch “ACTIVE TEST”.
5. The test item selection screen is displayed.
6. Touch necessary test item.
7. With the “MAIN SIGNALS” display shown in reverse, touch “START”.
8. The “ACTIVE TEST” screen will be displayed, so perform the following test.
Solenoid Valve Operation Chart
CRANKING SIG
(ON/OFF)––×Cranking condition (ON/OFF) sta-
tus is displayed.
4WD FAIL REQ
(ON/OFF)––×AWD fail-safe signal (ON/OFF)
status is displayed.
2WD/4WD
(2WD/4WD)––×Distinguish 2WD and AWD Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
SFIA1172E
OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUATOR
UPACTUATOR
KEEP
FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
FR LH IN SOL OFF ON ON OFF OFF OFF
FR LH OUT SOL OFF OFF ON* OFF OFF OFF
RR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF