AV-1
AUDIO VISUAL, NAVIGATION & TELEPHONE SYS-
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K ELECTRICAL
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AUDIO VISUAL, NAVIGATION & TELEPHONE SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Wiring Diagrams and Trouble Diagnosis .................. 5
PREPARATION ........................................................... 6
Commercial Service Tools ........................................ 6
AUDIO ......................................................................... 7
System Description .................................................. 7
BASE SYSTEM ..................................................... 7
BOSE SYSTEM .................................................... 7
SPEED SENSITIVE VOLUME SYSTEM .............. 8
Component Parts and Harness Connector Location ..... 9
Schematic -Base System- ...................................... 10
WITH NAVIGATION SYSTEM ............................. 10
WITHOUT NAVIGATION SYSTEM ...................... 11
Wiring Diagram -AUDIO- / Base System ............... 12
Schematic -BOSE System- .................................... 19
WITH NAVIGATION SYSTEM ............................. 19
WITHOUT NAVIGATION SYSTEM ..................... 20
Wiring Diagram -AUDIO- / BOSE System .............. 21
Terminals and Reference Value for Audio Unit ....... 30
Terminals and Reference Value for BOSE Speaker
Amp. ....................................................................... 31
Terminals and Reference Value for A/C and AV
Switch ..................................................................... 33
Terminals and Reference Value for Woofer ............ 34
A/C and AV Switch Self-Diagnosis Function .......... 35
STARTING THE SELF-DIAGNOSIS MODE ....... 35
DIAGNOSIS FUNCTION ..................................... 35
EXITING THE SELF-DIAGNOSIS MODE ........... 35
Trouble Diagnosis .................................................. 35
MALFUNCTION WITH RADIO, TAPE AND CD
(BASE SYSTEM) ................................................ 35
MALFUNCTION WITH RADIO, TAPE AND CD
(BOSE SYSTEM) ................................................ 36
FOR RADIO ONLY .............................................. 37
FOR CASSETTE PLAYER ONLY ....................... 37
FOR CD ONLY .................................................... 37
Noise Inspection ..................................................... 38TYPE OF NOISE AND POSSIBLE CAUSE ........ 38
Power Supply Circuit Inspection ............................. 39
Audio Steering Wheel Switch Inspection ................ 40
A/C and AV Switch Inspection ................................ 41
BOSE Speaker Amp. Inspection ............................ 42
Vehicle Speed Signal Inspection ............................ 42
Locking CD Auto-changer Mechanism ................... 44
DAMPER LOCK PROCEDURE .......................... 44
Removal and Installation of Audio Unit ................... 44
REMOVAL ........................................................... 44
INSTALLATION ................................................... 44
Disassembly and Assembly for Audio Unit ............. 45
DISASSEMBLY ................................................... 45
ASSEMBLY ......................................................... 45
Removal and Installation for A/C and AV Switch .... 45
REMOVAL ........................................................... 45
INSTALLATION ................................................... 46
Removal and Installation for Front Door Speaker ... 46
REMOVAL ........................................................... 46
INSTALLATION ................................................... 46
Removal and Installation for Rear Door Speaker ... 46
REMOVAL ........................................................... 46
INSTALLATION ................................................... 46
Removal and Installation for Instrument Speaker ... 47
REMOVAL ........................................................... 47
INSTALLATION ................................................... 47
Removal and Installation for Tweeter ..................... 47
REMOVAL ........................................................... 47
INSTALLATION ................................................... 47
Removal and Installation for Woofer (BOSE Sys-
tem) ........................................................................ 47
REMOVAL ........................................................... 47
INSTALLATION ................................................... 47
Removal and Installation for BOSE Speaker Amp. ... 48
REMOVAL ........................................................... 48
INSTALLATION ................................................... 48
AUDIO ANTENNA .................................................... 49
System Description ................................................. 49
Wiring Diagram — M/ANT — ................................. 50
Terminals and Reference Value for Audio Unit ....... 51
AUDIO
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FOR RADIO ONLY
NOTE:
This is noise resulting from variations in field strength, such as fading noise and multi-path noise, or external
noise from trains and other sources. It is not a malfunction.
Fading noise: This noise occurs because of variations in the field strength in a narrow range due to moun-
tains or buildings blocking the signal.
Multi-path noise: This noise results from the waves sent directly from the broadcast station arriving at the
antenna at a different time from the waves which reflect off of mountains or buildings.
FOR CASSETTE PLAYER ONLY
FOR CD ONLY
Symptom Check item
No sound
Audio unit
Antenna feeder
Antenna amp.
Noisy
Audio unit
Antenna feeder
Antenna amp.
Noise prevention parts
Each electrical equipment
Wire harness of each piece of electrical equipment
Selected radio stations stored in memory are deleted Audio unit
Symptom Check item
Cassette tape cannot be inserted
Cassette tape
Audio unit Cassette tape cannot be ejected
Auto reverse does not work, or the tape direction changes in
the middle of play
There is much noise
The sound is not clear
Sound fluctuates/tape speed not correct
No sound
Symptom Check item
CD cannot be inserted
CD
Audio unit CD cannot be ejected
The CD cannot be played
The sound skips, stops suddenly, or is distorted
AV-38
AUDIO
Revision: 2004 November 2004 FX35/FX45
Noise InspectionAKS00BMR
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunction.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and opera-
tion of each piece of electrical equipment, and determine the cause.
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Occurrence condition Possible cause
Occurs only when engine is
ON.A continuous growling noise occurs. The speed
of the noise varies with changes in the engine
speed.
Ignition condenser
A whistling noise occurs while the engine speed
is high. A booming noise occurs while the engine
is running and the lighting switch is ON.
Alternator
The occurrence of the noise is linked with the operation of the fuel pump.
Fuel pump condenser
Noise only occurs when various
electrical components are oper-
ating.A cracking or snapping sound occurs with the
operation of various switches.
Relay malfunction, radio malfunction
The noise occurs when various motors are oper-
ating.
Motor case ground
Motor
The noise occurs constantly, not just under certain conditions.
Rear window defogger coil malfunction
Open circuit in printed heater
Poor ground of antenna amplifier or
antenna feeder line
Mirror type film is attached on the rear win-
dow glass
After-market TV antenna and/or electrical
accessories such as radio are attached on
the rear window glass.
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.
Ground wire of body parts.
Ground due to incorrectinstallation of
parts.
Wiring connections or ashort circuit.
AUDIO ANTENNA
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AUDIO ANTENNAPFP:28200
System DescriptionAKS007WE
With the ignition switch in ACC or ON, power is supplied
through 10A fuse [No. 6, located in the fuse block (J/B)]
to audio unit terminal 10.
Ground is supplied through the case of the antenna amp.
When the radio switch is turned ON, antenna signal is supplied
through audio unit terminal 5
to the antenna amp.
Then the antenna amp. is activated.
The amplified radio signals are supplied to the audio unit through the antenna amp.
AUDIO ANTENNA
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Terminals and Reference Value for Audio UnitAKS007WW
Antenna Amp. InspectionAKS007WX
1. CHECK ANTENNA FEEDER
Check with visual observation if antenna feeder between audio unit and antenna amp. has disconnection or
malfunction on the mounting part (engagement, looseness of shield earth, etc.).
OK or NG
OK >> GO TO 2
NG >> Replace antenna feeder.
2. CHECK ANTENNA SIGNAL
1. Turn the ignition switch ACC.
2. Check voltage between audio unit harness connector M58 ter-
minal 5 (R/W) and ground.
OK or NG
OK >> INSPECTION END (System is OK)
NG >> Replace audio unit.
Terminal
(wire color)
ItemSignal
input/
outputCondition
Reference valueExample of symp-
tom
+–Ignition
switchOperation
5 (R/
W)GroundAntenna sig-
nalOutput ACC – Approx. 12VReceiving status of
radio broadcast
becomes bad.
10
(LG/R)GroundACC power
supplyInput ACC – Battery voltageSystem does not
work properly
5 – Ground : Approx. 12V
SKIA6854E
NAVIGATION SYSTEM
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In map-matching, alternative routes to reach the destination will
be shown and prioritized, after the road on which the vehicle is
currently driven has been judged and the current-location mark
has been repositioned.
If there is an error in distance and/or direction, the alternative
routes will be shown in different order of priority, and the wrong
road can be avoided.
If two roads are running in parallel, they are of the same priority.
Therefore, the current-location mark may appear on either of
them alternately, depending on maneuvering of the steering
wheel and configuration of the road.
Map-matching does not function correctly when the road on
which the vehicle is driving is new and not recorded in the map
DVD-ROM, or when the road pattern stored in the map data and
the actual road pattern are different due to repair.
When driving on a road not present in the map, the map-match-
ing function may find another road and position the current-loca-
tion mark on it. Then, when the correct road is detected, the
current-location mark may leap to it.
Effective range for comparing the vehicle position and travel
direction calculated by the distance and direction with the road
data read from the map DVD-ROM is limited. Therefore, when
there is an excessive gap between the current vehicle position
and the position on the map, correction by map-matching is not possible.
GPS (GLOBAL POSITIONING SYSTEM)
GPS (Global Positioning System) has been developed and con-
trolled by the US Department of Defense. The system utilizes GPS
satellite (NAVSTAR), sending out radio waves while flying on an orbit
around the earth at the height of approx. 21,000 km (13,000 miles).
The GPS receiver calculates the vehicle's position in three dimen-
sions (latitude/longitude/altitude) according to the time lag of the
radio waves received from four or more GPS satellites (three-dimen-
sional positioning). If radio waves were received only from three
GPS satellites, the GPS receiver calculates the vehicle's position in
two dimensions (latitude/longitude), utilizing the altitude data calcu-
lated previously by using radio waves from four or more GPS satel-
lites (two–dimensional positioning).
Accuracy of the GPS will deteriorate under the following conditions.
In two–dimensional positioning, the GPS accuracy will deteriorate when the altitude of the vehicle position
changes.
There may be an error of approximately 10 m (30 ft) in position detected by three-dimensional positioning,
which is more accurate than two–dimensional positioning. The accuracy can be even lower depending on
the arrangement of the GPS satellites utilized for the positioning.
Position detection is not possible when the vehicle is in an area where radio waves from the GPS satellite
do not reach, such as in a tunnel, parking lot in a building, and under an elevated highway. Radio waves
from the GPS satellites may not be received when some object is located over the GPS antenna.
Position correction by GPS is not available while the vehicle is stopped.
SEL686V
SKIA0613E
SEL526V
AV-140
NAVIGATION SYSTEM
Revision: 2004 November 2004 FX35/FX45
DIAGNOSIS BY HISTORY OF ERRORS
The “Self-diagnosis” results indicate whether an error occurred during the period from when the ignition switch
is turned to ON until “Self-diagnosis” is completed.
If an error occurred before the ignition switch was turned to ON and does not occur again until the “Self-diag-
nosis” is completed, the diagnosis result will be judged normal. Therefore, those errors in the past, which can-
not be found by the “Self-diagnosis”, must be found by diagnosing the “History of Errors”.
The History of Errors displays the time and place of the most recent occurrence of that error. However, take
note of the following points.
Correct time of the error occurrence may not be displayed when the GPS antenna substrate within the
NAVI control unit has malfunctioned.
Place of the error occurrence is represented by the position of the current-location mark at the time when
the error occurred. If the current-location mark has deviated from the correct position, then the place of
the error occurrence max be located correctly.
The maximum number of occurrences which can be stored is 50. For the 51st and later occurrences, the
displayed number remains 50.
When a reproducible malfunction occurred but its cause cannot be identified because several errors are
present, record the item, number and place (longitude/latitude) of error occurrence (or delete the History of
Errors), then turn the ignition switch from OFF to ON to reproduce the malfunction. Check the History of Errors
to find the items which show an increased number of occurrences, and diagnose the item.
Error itemPossible causes
Example of symptom
Action/symptom
Gyro sensor
disconnectedCommunications malfunction between NAVI control unit and inter-
nal gyro
Navigation location detection performance
has deteriorated.
(Angular velocity cannot be detected.)Perform self-diagnosis.
When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio inter-
ference.
GPS discon-
nectedCommunication error between NAVI control unit and internal GPS
substrate
Navigation location detection performance
has deteriorated.
(Location correction using GPS is not per-
formed.)
GPS receiving status remains gray.
Perform self-diagnosis.
When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio inter-
ference.
GPS trans-
mission cable
malfunctionMalfunctioning transmission wires to NAVI control unit and internal
GPS substrate
During self-diagnosis, GPS diagnosis is not
performed.Perform self-diagnosis.
When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio inter-
ference.
GPS input
line connec-
tion errorMalfunctioning receiving wires to NAVI control unit and internal
GPS substrate
Navigation location detection performance
has deteriorated.
(Location correction using GPS is not per-
formed.)
GPS receiving status remains gray.
Perform self-diagnosis.
When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio inter-
ference.
GPS TCX0
over
GPS TCX0
underOscillating frequency of the GPS substrate frequency synchroniz-
ing oscillation circuit exceeded (or below) the specification
Navigation location detection performance
has deteriorated.
(Location correction using GPS is not per-
formed.)
GPS receiving status remains gray.
Perform self-diagnosis.
When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio inter-
ference, or the control unit may have been subjected to exces-
sively high or low temperatures.
NAVIGATION SYSTEM
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NAVIGATION
1. The initial trouble diagnosis screen will be shown, and items
“Display Longitude & Latitude”,“Speed Calibration”,“Angle
Adjustment” and “Initialize Location” will become selective.
2. Select each switch on “NAVIGATION” screen to display the rele-
vant diagnosis screen.
GPS ROM
malfunction
GPS RAM
malfunctionContents of ROM (or RAM) in GPS substrate are malfunctioning.
Location detection accuracy of the navigation
system will deteriorate, depending on the error
area in the memory, because GPS cannot
make correct positioning.
(Location correction using GPS is not per-
formed.)
Perform self-diagnosis.
When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio inter-
ference.
GPS RTC
malfunctionClock IC in GPS substrate is malfunctioning.
Correct time may not be displayed.
After the power is turned on, the system
always takes some time until GPS positioning
becomes possible. (The GPS receiver starts
positioning without re-collecting the whole sat-
ellite information when it judged the data
stored in the receiver is correct.)
Correct time of error occurrence may not be
stored in the ″History of Errors″.
Perform self-diagnosis.
When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio inter-
ference.
GPS antenna
disconnectedMalfunctioning connection between GPS substrate in NAVI control
unit and GPS antenna.
Navigation location detection performance
has deteriorated.
(Location correction using GPS is not per-
formed.)
GPS receiving status remains gray.
Perform self-diagnosis.
When connection between NAVI control unit and GPS antenna
is judged normal by self-diagnosis, the symptom may be inter-
mittent, caused by impact or vibration.
Low voltage
of GPSThe power voltage supplied to the GPS circuit board has
decreased.
Navigation location detection performance
has deteriorated.
(Location correction using GPS is not per-
formed.)
GPS receiving status remains gray.
Perform self-diagnosis.
When connection between NAVI control unit and GPS antenna
is judged normal by self-diagnosis, the symptom may be inter-
mittent, caused by impact or vibration.
DVD-ROM
Malfunction
DVD-ROM
Read error
DVD-ROM
Response
ErrorMalfunctioning NAVI control unit -
Dedicated map DVD-ROM is in the system, but the data cannot be
read.
The map of a particular location cannot be dis-
played.
Specific guidance information cannot be dis-
played.
Map display is slow.
Guidance information display is slow.
System has been affected by vibration.
Is map DVD-ROM damaged, warped, or dirty?
–If damaged or warped, the map DVD-ROM is malfunctioning.
–If dirty, wipe the DVD-ROM clean with a soft cloth.
Perform self-diagnosis.
When NAVI control unit is judged normal by self-diagnosis, the
symptom is judged intermittent, caused by vibration. Error itemPossible causes
Example of symptom
Action/symptom
SKIA4576E