2004 INFINITI FX35 fuel pump

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
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Revision: 2004 November 2004 FX35/FX45
ASSEMBLY
1. Check for damage of fuel level sensor unit installation position on the side of fuel filter and fuel pump
assembly.
2. Slide fuel level sensor unit until it aligns to installation groove, then insert it until stop.

After inserting, apply force in reverse direction (removal direction) to ensure it cannot be pulled out.
3. Connect harness connector.

Securely insert harness connector until it stops.

FL-10
FUEL TANK
Revision: 2004 November 2004 FX35/FX45
FUEL TANKPFP:17202
Removal and InstallationABS005Z1
REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to FL-3, "
General Pre-
cautions" .

Drain fuel from fuel tank if necessary. Refer to FL-4, "REMOVAL" .

Perform work on level place.
1. Perform steps 2 to 7 of “REMOVAL” in “ FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP
ASSEMBLY” on main and sub fuel level sensor units. Refer to FL-4, "
REMOVAL" .
2. Remove tunnel stay. Refer to RSU-5, "
REAR SUSPENSION ASSEMBLY" .
3. Remove exhaust front tube, center muffler and main muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
4. Remove insulator.
5. Remove propeller shaft. Refer to PR-6, "
REAR PROPELLER SHAFT" .
6. Remove parking rear brake cables. Refer to PB-3, "
PARKING BRAKE CONTROL" .
7. Remove rear suspension assembly. Refer to RSU-5, "
REAR SUSPENSION ASSEMBLY" .
8. Remove fuel tank protector.
1. Grommet 2. Fuel filler cap 3. Clip
4. Fuel filler tube protector 5. Fuel tank mounting band 6. Fuel tank protector
7. Insulator 8. Fuel tank 9. Vent tube
10. Vent hose 11. EVAP hose 12. Vent hose
13. Fuel filler hose 14. Fuel filler tube
PBIC1580E

PRECAUTIONS
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Revision: 2004 November 2004 FX35/FX45

Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.

If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.

To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.

Dispose of drained oil or the solvent used for cleaning parts in
an appropriate manner.

Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.

Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.

Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.

Replace inner and outer races of tapered roller bearings and needle bearings as a set.

Arrange the disassembled parts in accordance with their assembled locations and sequence.

Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.

After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.

Use only the fluids and lubricants specified in this manual.

Use approved bonding agent, sealants or their equivalents when required.

Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.

When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.

Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
SEF289H
SGI233
PBIC0190E
SGI234

PRECAUTIONS
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Revision: 2004 November 2004 FX35/FX45
Precautions for Fuel (Unleaded Premium Gasoline Required)AAS000GS
Use unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-Knock Index) number (Research
octane number 96).
If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87
AKI number (Research octane number 91) can be used, but only under the following precautions:

have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium
gasoline as soon as possible.

avoid full throttle driving and abrupt acceleration.
However, for maximum vehicle performance, the use of unleaded premium gasoline is recommended.
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Using a fuel
other than that specified could adversely affect the emission control devices and systems, and could
also affect the warranty coverage validity.
Precautions for Multiport Fuel Injection System or Engine Control SystemAAS000F1

Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.

Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.

Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for HosesAAS000F2
HOSE REMOVAL AND INSTALLATION

To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.

To reinstall the rubber hose securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with
hose stopper, insert rubber hose into tube until it butts up
against hose stopper.)
SGI787
SMA019D
SMA020D

GI-54
TERMINOLOGY
Revision: 2004 November 2004 FX35/FX45
Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switchPark/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valvePAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection sys-
tem*** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OC Catalyst
Three way + oxidation catalytic converter
systemTWC + OC system ***
Throttle body TBThrottle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valveLock-up cancel solenoid
Lock-up solenoid NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM

IDX-4
ALPHABETICAL INDEX
Electric throttle control actuator ........ EC-415, EC-417,
EC-1077
, EC-1079
Electric throttle control actuator (VK45DE) ..... EM-174
Electric throttle control actuator (VQ35DE) ....... EM-19
Electrical load signal circuit .............. EC-614, EC-1292
Electrical unit ..................................................... PG-77
Electrical units location ...................................... PG-70
Electronic ignition (EI) system ............. EC-34, EC-681
Engine control module (ECM) .......... EC-401, EC-1057
Engine control system diagram and chart ........ EC-29,
EC-676
Engine coolant temperature sensor (ECTS) ... EC-185,
EC-197
, EC-842, EC-855
Engine coolant(VK45DE) .................................. CO-36
Engine coolant(VQ35DE) ................................. CO-11
Engine oil filter replacement ............................. MA-25
Engine oil filter replacement(VQ35DE) ............. MA-18
Engine oil precautions .......................................... GI-8
Engine oil replacement(VQ35DE) ..................... MA-17
Engine oil(VK45DE) ........................................... LU-25
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-236
Engine removal(VQ35DE) .............................. EM-110
Engine room cover(VK45DE) ......................... EM-168
ETC1 - Wiring diagram .................... EC-418, EC-1080
ETC2 - Wiring diagram .................... EC-425, EC-1087
ETC3 - Wiring diagram .................... EC-429, EC-1091
EVAP canister .................................. EC-646, EC-1323
EVAP canister purge volume control solenoid valve ....
EC-335
, EC-990, EC-1160
EVAP canister vent control valve ...... EC-342, EC-502,
EC-997
, EC-1168
EVAP control system (small leak) diagnosis .. EC-326,
EC-366
, EC-981, EC-1022
EVAP control system pressure sensor ........... EC-349,
EC-352
, EC-358, EC-1004, EC-1007, EC-1014
EVAP control system purge flow monitoring diagnosis
EC-321
, EC-976
EVAP vapor lines inspection ................. MA-20, MA-27
Evaporative emission (EVAP) system ............ EC-643,
EC-1320
Evaporator ..................................................... ATC-155
Exhaust manifold(VK45DE) ............................ EM-178
Exhaust manifold(VQ35DE) .............................. EM-26
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-28
Expansion valve ............................................. ATC-156
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F/FOG - Wiring diagram ..................................... LT-79
F/PUMP - Wiring diagram ................ EC-604, EC-1281
Final drive removal and installation .. FFD-10, RFD-11
Floor trim ............................................................. EI-40
Flow charts ......................................................... GI-27
Fluid temperature sensor (A/T) ........................ AT-139
Fluorescent leak detector .............................. ATC-157
Fog lamp, front .................................................... LT-77
Front axle ............................................. FAX-4, FAX-10
Front brake solenoid valve ................. AT-156, AT-158
Front bumper ...................................................... EI-14
Front door ............................. BL-148, BL-152, GW-76
Front fog lamp .................................................... LT-77
Front passenger air bag .................................. SRS-40
Front seat belt ...................................................... SB-4
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-47
Front side air bag ............................................ SRS-41
Front suspension .............................................. FSU-6
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTTS - Wiring diagram ...... EC-275, EC-280, EC-933,
EC-938
Fuel cut control (at no load high engine speed) EC-35,
EC-683
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-4
Fuel injector and fuel tube(VK45DE) .............. EM-188
Fuel injector and fuel tube(VQ35DE) ................ EM-45
Fuel level sensor EC-384, EC-386, EC-388, EC-1040,
EC-1042
, EC-1044
Fuel line inspection .................................. FL-3, MA-24
Fuel line inspection(VQ35DE) .......................... MA-17
Fuel precautions .......................................... GI-6, GI-7
Fuel pressure check ........................... EC-51, EC-700
Fuel pressure release ......................... EC-51, EC-700
Fuel pump ....................................... EC-603, EC-1280
Fuel pump and gauge .......................................... FL-4
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-273, EC-279,
EC-931
, EC-937
Fuel tank vacuum relief valve ......... EC-646, EC-1323
FUELB1 - Wiring diagram .. EC-258, EC-267, EC-916,
EC-925
FUELB2 - Wiring diagram .. EC-259, EC-268, EC-917,
EC-926
Fuse .................................................................. PG-17
Fuse and fusible link box .................................. PG-84
Fusible link ........................................................ PG-17
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Gauges ................................................................. DI-4
Glass ...................................... GW-11, GW-76, GW-80
Glove box lamp ................................... LT-154, LT-197
GPS antenna ..................................................... AV-89
Grille - See Exterior ............................................ EI-23
Ground distribution ........................................... PG-31
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H/AIM - Wiring diagram ..................................... LT-73
H/LAMP - Wiring diagram .................................. LT-11
Harness connector ............................................ PG-74
Harness layout .................................................. PG-46
Hazard warning lamp ......................................... LT-89
Headlamp aiming control ................................... LT-73
Headlamp leveler - See Headlamp aiming control ........

IDX-6
ALPHABETICAL INDEX
M
M/ANT - Wiring diagram .................................... AV-50
MAFS - Wiring diagram ..... EC-168, EC-175, EC-825,
EC-832
, EC-1066
Magnet clutch ................................. ATC-84, ATC-143
MAIN - Wiring diagram ...................... EC-136, EC-785
Maintenance (engine)(VQ35DE) ...................... MA-14
Major overhaul (Final drive) ............................ RFD-14
Major overhaul (Transfer) .................................. TF-45
Mass air flow sensor (MAFS) ............ EC-165, EC-173,
EC-822
, EC-830, EC-1064
Meter ..................................................................... DI-4
METER - Wiring diagram ...................................... DI-9
MIL data link connectors circuit ....... EC-641, EC-1318
MIL/DL - Wiring diagram .................. EC-641, EC-1318
Mirror, door ..................................................... GW-113
Mirror, out side ................................................ GW-113
Misfire ................................................ EC-291, EC-949
Mode door control linkage adjustment ............. ATC-72
Mode door motor ............................ ATC-70, ATC-130
Molding - See Exterior ................... EI-26, EI-30, EI-33
Multiport fuel injection (MFI) system .... EC-32, EC-679
Multiport fuel injection precautions ....................... GI-7
N
NATS - Wiring diagram .................................... BL-209
NAVI - Wiring diagram ..................................... AV-107
Navigation system ............................................. AV-88
Nissan torque demand (NTD) control system .. EC-682
NVH troubleshooting (EM) .............................. EM-166
NVH troubleshooting (EM)(VQ35DE) ............... EM-13
NVH troubleshooting (Transfer) ........................... TF-7
NVIS (Nissan vehicle immobilizer system) precautions
GI-3
O
O2H1B1 - Wiring diagram .................. EC-151
, EC-808
O2H1B2 - Wiring diagram .................. EC-153, EC-810
O2H2B1 - Wiring diagram .................. EC-159, EC-816
O2H2B2 - Wiring diagram .................. EC-161, EC-818
O2S1B1 - Wiring diagram .. EC-207, EC-217, EC-229,
EC-865
, EC-875, EC-887
O2S1B2 - Wiring diagram .. EC-209, EC-219, EC-231,
EC-867
, EC-877, EC-889
O2S2B1 - Wiring diagram .. EC-238, EC-248, EC-449,
EC-460
, EC-896, EC-906, EC-1119, EC-1130
O2S2B2 - Wiring diagram .. EC-240, EC-250, EC-451,
EC-462
, EC-898, EC-908, EC-1121, EC-1132
Oil cooler (engine)(VQ35DE) ............................. LU-14
Oil filter(VK45DE) .............................................. LU-28
Oil filter(VQ35DE) .............................................. LU-10
Oil pan (engine)(VK45DE) .............................. EM-181
Oil pan (engine)(VQ35DE) ................................ EM-30
Oil pressure (engine)(VK45DE) ......................... LU-25
Oil pressure (engine)(VQ35DE) ........................... LU-8
Oil pressure relief valve (engine)(VQ35DE) ........ LU-6
Oil pump (A/T) ................................................. AT-303
Oil pump (engine)(VK45DE) .............................. LU-31
Oil pump (engine)(VQ35DE) .............................. LU-17
Oil pump regulator valve (engine)(VK45DE) ...... LU-31
Oil pump regulator valve (engine)(VQ35DE) ..... LU-17
Oil seal replacement (engine)(VK45DE) ......... EM-221
Oil seal replacement (engine)(VQ35DE) .......... EM-94
Oil seal replacement (front of final drive) FFD-7, RFD-7
Oil seal replacement (side of final drive) FFD-9, RFD-9
ORVR (On-board Refueling Vapor Recovery) EC-650,
EC-1327
Out side mirror ............................................... GW-113
Overheat ........................................................ EC-1142
P
P/SCKT - Wiring diagram ................................ WW-54
Park/Neutral position switch ........... EC-545, EC-1211
Park/neutral position switch (A/T) .................... AT-112
Parking brake control ........................................... PB-3
PCV (positive crankcase ventilation) EC-655, EC-1332
Personal lamp ..................................... LT-151, LT-184
PGC/V - Wiring diagram .... EC-337, EC-496, EC-992,
EC-1162
PHSB1 - Wiring diagram .................................. EC-309
PHSB2 - Wiring diagram .................................. EC-311
Pilot bushing replacement - See Pilot
converter(VQ35DE) ........................................ EM-121
Piston assembly(VK45DE) ............................. EM-250
Piston assembly(VQ35DE) ............................. EM-131
Piston pin inspection(VK45DE) ....................... EM-256
Piston pin inspection(VQ35DE) ...................... EM-136
Piston ring inspection(VK45DE) ..................... EM-257
Piston ring inspection(VQ35DE) ..................... EM-137
Piston to bore clearance(VK45DE) ................. EM-260
Piston to bore clearance(VQ35DE) ................ EM-140
PNP/SW - Wiring diagram .............. EC-547, EC-1213
POS - Wiring diagram ....................... EC-303, EC-961
POWER - Wiring diagram ................................... PG-4
Power door mirror .............................................. BL-22
Power seat ......................................................... SE-93
Power socket ................................................... WW-54
Power steering fluid level ........................ PS-8, MA-36
Power steering gear ........................................... PS-19
Power steering hydraulic pressure .................... PS-31
Power steering oil pump .................................... PS-31
Power steering system bleeding .......................... PS-8
Power supply routing .......................................... PG-3
Power window .................................................. GW-15
PRE/SE - Wiring diagram EC-354, EC-360, EC-1009,
EC-1016
Precations for Leak detection dye .................. ATC-16
Precautions (General) ........................................... GI-4
Pressure switch 1 .............................. AT-158, AT-178
Pressure switch 2 ............................................ AT-170
Pressure switch 3 .............................. AT-154, AT-180
Pressure switch 5 .............................. AT-162, AT-182
Pressure switch 6 .............................. AT-166, AT-184
Pressure test (A/T) ............................................. AT-52

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
A
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MA
Revision: 2004 November 2004 FX35/FX45
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
GENERAL MAINTENANCE ....................................... 4
Explanation of General Maintenance ....................... 4
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE .............. 11
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12
Fluids and Lubricants ............................................. 12
SAE Viscosity Number ........................................... 13
GASOLINE ENGINE OIL .................................... 13
Anti-Freeze Coolant Mixture Ratio ......................... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ......... 14
Checking Drive Belts .............................................. 14
Tension Adjustment ................................................ 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 15
AIR CONDITIONER COMPRESSOR BELT ....... 15
Changing Engine Coolant ...................................... 15
DRAINING ENGINE COOLANT ......................... 15
REFILLING ENGINE COOLANT ........................ 16
FLUSHING COOLING SYSTEM ......................... 17
Checking Fuel Lines ............................................... 17
Changing Air Cleaner Filter .................................... 17
VISCOUS PAPER TYPE ..................................... 17
Changing Engine Oil .............................................. 17
Changing Oil Filter ................................................. 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ............... 19
Changing Spark Plugs (Platinum-Tipped Type) ..... 19
REMOVAL ........................................................... 19INSPECTION AFTER REMOVAL ....................... 20
INSTALLATION ................................................... 20
Checking EVAP Vapor Lines .................................. 20
ENGINE MAINTENANCE (VK45DE ENGINE) ......... 21
Checking Drive Belts .............................................. 21
Tension Adjustment ................................................ 21
Changing Engine Coolant ....................................... 21
DRAINING ENGINE COOLANT .......................... 22
REFILLING ENGINE COOLANT ......................... 22
FLUSHING COOLING SYSTEM ......................... 23
Checking Fuel Lines ............................................... 24
Changing Air Cleaner Filter .................................... 24
VISCOUS PAPER TYPE ..................................... 24
Changing Engine Oil ............................................... 24
Changing Oil Filter .................................................. 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
INSPECTION AFTER INSTALLATION ................ 25
Changing Spark Plugs (Platinum-Tipped Type) ...... 26
REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL ....................... 26
INSTALLATION ................................................... 27
Checking EVAP Vapor Lines .................................. 27
CHASSIS AND BODY MAINTENANCE ................... 28
Checking Exhaust System ...................................... 28
Checking A/T Fluid ................................................. 28
Changing A/T Fluid ................................................. 30
Checking Transfer Fluid ......................................... 30
Changing Transfer Fluid ......................................... 31
Checking Propeller Shaft ........................................ 31
Checking Differential Gear Oil ................................ 31
Changing Differential Gear Oil ................................ 32
Balancing Wheels (Bonding Weight Type) ............. 32
REMOVAL ........................................................... 32
WHEEL BALANCE ADJUSTMENT ..................... 32
Tire Rotation ........................................................... 34
Checking Brake Fluid Level and Leaks .................. 34
Checking Brake Lines and Cables ......................... 34
Changing Brake Fluid ............................................. 34
Checking Disc Brake .............................................. 35