2004 DODGE DAKOTA engine

MAINTAINING YOUR VEHICLE
CONTENTS
mEngine Compartment 3.7L V6.............221
mEngine Compartment 4.7L V-8............222
mOnboard Diagnostic System Ð OBD II......223
mEmissions Inspection And Maintenance
Programs
............................224
mReplacement Parts.....................225
mDealer Service........................225
mMaintenance Procedures.................226
NEngine Oil..........................226
NEngine Oil Filter......................229
NDrive Belts Ð Check Condition And Tension . . 230
NSpark Plugs.........................230NIgnition Cables.......................230
NEngine Air Cleaner Filter................230
NEngine Fuel Filter.....................231
NCatalytic Converter....................231
NMaintenance-Free Battery................232
NAir Conditioner Maintenance.............233
NPower Steering Ð Fluid Check............234
NFront Suspension Ball Joints..............235
NSteering Linkage......................235
NDrive Shaft Constant Velocity
Joints Ð 4X4 Models...................235
NBody Lubrication.....................235
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NWindshield Wiper Blades................235
NWindshield Washers...................236
NExhaust System......................236
NCooling System.......................237
NEmission Related Components............241
NBrake System........................243
NClutch Hydraulic System................245
NManual Transmission..................245
NAutomatic Transmission................245
NTransfer Case........................248
NAxles..............................248
NSelection Of Lubricating Grease...........248
NAppearance Care And Protection From
Corrosion...........................249
mPower Distribution Center...............252
mFuse Block...........................253
mVehicle Storage........................254
mReplacement Light Bulbs................254
mBulb Replacement......................255
NHeadlights..........................255
NParking/Turn Signal Lights..............256
NRear Side Marker, Tail Lights, Turn Signals
And Backup Lights Ð Replacement........256
NLicense Lights........................257
NCenter High-Mounted Stoplight...........257
NFog Lights..........................257
mFluids And Capacities...................258
mRecommended Fluids, Lubricants And
Genuine Parts
.........................259
NEngine.............................259
NChassis............................260
220 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT 3.7L V6
MAINTAINING YOUR VEHICLE 221
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ENGINE COMPARTMENT 4.7L V-8
222 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM Ð OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
²Prolonged driving with the ªMalfunction Indica-
tor Lightº on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
²If the ªMalfunction Indicator Lightº is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
MAINTAINING YOUR VEHICLE 223
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EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle's emissions control system.
Failure to pass could prevent vehicle registration.
For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Lamp)
is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle's OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL light will blink for approximately 5
seconds and then remain on until the first engine
crank or the key is turned off. This means that your
vehicle's OBD system isnot readyand you should
notproceed to the I/M station.
b. The MIL light will remain fully illuminated until
the first engine crank or the key is turned off. This
means that your vehicle's OBD system isreadyand
you can proceed to the I/M station.
If your OBD system isnot ready,you should see your
dealer or repair facility. If your vehicle was recently
224 MAINTAINING YOUR VEHICLE

serviced or had a battery failure or replacement, you may
need to do nothing more than drive your vehicle as you
normally would in order for your OBD system to update.
A recheck with the above test routine may then indicate
that the system is now ready.
Regardless of whether your vehicle's OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have your
vehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine Mopartparts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopartparts for maintenance
and repairs will not be covered by the manufacturer's
warranty.
DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the proper equipment.
If you have any doubt about your ability to perform
a service job, take your vehicle to a competent
mechanic.
MAINTAINING YOUR VEHICLE 225
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MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Engine Oil Level
To assure proper lubrication of your vehicle's engine, the
engine oil must be maintained at the correct level. The
best time to check the engine oil level is about 5 minutes
after a fully warmed up engine is shut off or before
starting the engine after it has sat overnight.Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Maintain
the oil level between the ADD and SAFE markings on the
dipstick. Adding one quart of oil when the reading is at
the ADD mark will result in a SAFE reading on these
engines.
It is important to check the oil while the vehicle is on
level ground. Add oil only when the level is at or below
the ADD OIL mark.
226 MAINTAINING YOUR VEHICLE