2004 DACIA SUPERNOVA heating

SPECIFICATIONS
01
VEHICLE IDENTIFICATION
a.. Manufactu rer identification code;
b. Code of the vehicle;
c. Gearbox ty pe code;
d. Engine type code and driving location ( according to VIN code structure);
e. Vehicl e code;
f. Trailer ma ximum authorized weight without braking system;
g. Homologation number for the importer country;
h. VIS sign-one character for year model code + 7 characters for the chassis manufacturing number;
i. Maximum technical admissible weight of the loaded car;
j. Maximum admissible weight with trailer with braking system;
k. Maximum technical admissible weight on front axle;
l. Maximum technical admissible weight on rear axle.
LABEL T YPE OVAL PLATE
The se lf- adhesive label type oval plate is stuck on the right lateral side surface of the
dashboard. This enables the identification of the vehicle type and of its equipment, being exclusively
used fo r after-sale activity.
01 - 3
1,1
2,1 2,2
4,1 4,2
The reading of the codes marked on the oval plate type label
Caption:
Line 1
1.1 Cod type auto APV (after-sale):
B41A(E U 9 6 ) B41B(EU00) B41D(1 5 .04)
Line 2
2.1 Le vel of equipping: E0, E1, E2, E3
2.2 Options eq uipping code:
Line 4
4. 1 Technical definition code, driving place.
S2 : Left hand drive
4.2 Options equipment code: A: Normal suspension K: Without pre-filter
C : Temperate climate M: Steering mechanical system
E: Warm climate R: Without variable shock absorber
F : Normal heating T: Without plate corrector
G : Air conditioning V: Without wheels anti blocking (ABS)
B = represents body type
A ,B,D = represents engine type E7J, 1397 cmc, front wheel
drive type, mechanical gearbox.
Attention
Do not unstuck or damage the label from the lateral side surface of the dashboard. This
label represents the only way of vehicle identification needed to the after sale services, for a
period of 8 (eigh t) years from the purchasing date.
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 17
DEFECTUL
1 Lack of c ommunication with the calculator 17-17
2 Calculator 17-18
3 Supply 17-19
4 Circuit of command actuator re lay 17-20
5 Circuit of command petrol -pump relay 17-21
6 Circuit of 1 cylinder injector 17-22
7 Circuit of 2 cylinder injector 17-23
8 Circuit of 3 cylinder injector 17-24
9 Circuit of 4 cylinder injector 17-25
10 Circuit of 1 and 4 ignition coil 17-26
11 Circuit of 2 and 3 ignition coil 17-27
12 Revolution ratio sensor information 17-28
13 Anti-start device 17-29
14 Failure to memorize the anti-start code 17-29
15 Circuit of atmospheric pre ssure sensor 17-30
16 Circuit of idle mode adjustment 17-31
17 Circuit of clapper potentiometer 17-32
18 Circuit of water-t emperature sensor 17-33
19 Circuit of air-t emperature sensor 17-34
20 Circuit of canister draining valve 17-35
21 Circuit of oxygen probe 17-36
22 Circuit of oxygen probe heating 17-37
23 Circuit of detonation probe 17-38
24 Car speed inform ation 17-39
25 Circuit of command air-c onditioning compressor relay 17-40
26 Water-temperature warning circuit 17-41
27 Circuit of command low-speed ventilator relay (air-c onditioned car) 17-42
28 Circuit of command high-speed ventilator relay (air-conditioned car) 17-43
29 Circuit of command ventilator relay (air-conditioned car) 17-44
30 Functional failure of oxygen probe 17-45
31 Pollutant combustion misfire / Disruptive combustion misfire 17-46
32 Combustion misfire at cylinders 1, 2, 3 and 4 17-47
DIAG NOSING-INTERPRETING THE DEFECTS
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 38
DIAG
NOSING-INTERPRETING THE DEFECTS
OXYGEN PROBE HEATING CIRCUIT
1. Short-circuit at 12 V along the way to pin 63 of calculator (heating oxygen probe command)
2. Short-circuit at mass along the way to pin 63 of calculator (heating oxygen probe command)
3. Open circuit at 12 V along the way to pin 63 of calculator (heating oxygen probe command)
4. Breakdown of the probe fuse heating power.
DEFECT
PR ESENT OR
MEMO RIZED
Conditions of breakdown detection by the calculator:
-start the engine
Conditions of performing the diagnosing:
-defec t is present

-t he def ec t has been memor ized but is rec orded i n t he “pr es e nt ” s t at e.
SUGGESTIONS
Check the connection and the condition of the oxygen probe connector
Change the connector if necessary.
Check the heating resistance of the oxygen probe.
Change the oxygen probe if necessary.
Check the presence of +12V at pin A of the oxygen probe.
Remedy the electric circuit up to the actuating relay 238 if necessary
Connect the 90-way terminal-tester instead of the calculator and check the insulation,
the continuity and the absence of contact resistance along the circuit:
pin 63 of calculator −> pin B of the oxygen probe.
Remedy if necessary.
The proble m is not yet solved! Consequently, the injection calculator must be changed.
CAUTION! The destruction of the calculator has probably been caused by an electric shock.
The cause of the destruction must be found before mounting a new
calcul ator.
22.
Erase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
AFTER REPAIR
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 46
DIAG
NOSING-INTERPRETING THE DEFECTS
FUNCTIONAL BREAKDOWN OF THE OXYGEN PROBE
La ck of coherence of the information received from the oxygen probe.DEFECT
PR ESENT OR
MEMORI ZED30.
Note down other functional defects.
Erase the defec ts memorized by the calculator.
Remedy other possible defects.AFTER
R EPAIR
Check that there is no “false air” caused by the lack of watertightness along the exhaust
circu it up to the oxygen probe
Remedy if necessary.
If the car ha s been running for a long while in town, clean the oxygen probe.
Check the connection and the condition of the oxygen probe connector.
Change connector if necessary.
Check the heating resistance of the oxygen probe.
Change oxygen probe if necessary.
Check, after setting the contact, the presence of +12V (after the actuating realy) at pin A
of the oxygen probe.
Remedy if necessary.
Connect the 90-way terminal-tester instead of the calculator and check the insulation,
the continuity and the absence of contact resistance along the circuits:
pin 45 of c alculator
♦ pin C of oxyg en probe
pin 80 of calc ulat or
♦ pin D of oxygen probe.
Remedy if necessary.
Connect the 90-way terminal-tester instead of the calculator and check the insulation,
the continuity and the absence of contact resistance along the circuit:
pin 63 of calculator
® pin B of oxygen probe.
Remedy if necessary.
If the incident persists, replace the oxygen probe.
SUGGESTIONS
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 51
DIAGNOSING-CON
FORMITY TEST
SUGGESTIONS B - Wi
th the hot engine, in idle mode, wit hout consumers
Battery voltage
LIST OF STÃTES
State: +After Contact to calc u-
lator
Parameter: Supply voltage of
calc ulator
If the parameter: Supply volt-
age of calc ulator
Th en the parameter: Engine
rotation ratio Confirmed state

13V X<12.7
750 rot/min If further prob-
l
ems arise, refer
to the diagnosing
of that param-
eter
Petrol pump com-
m and
State: Co mmand of actuators’
relay
Confi rmed state
Confi rmed state
Stat e: Petrol pump relay com-
m and
Co mmand of ac-
tuat ors
If furthe r prob-
l ems arise, refer
to the diagnos-
ing of the rota-
tion signal infor-
mation defectConfi rmed stateStat e: Ro tation signal
Ro tation signal
If further
proble ms arise,
refer to the
“Diagnosing Conditions”
Confi rmed stateSt ate: Recognition of the 1
cylinder
Recognition of the
1 cylinder
1.
2.
3.
4.
5. Heating of oxygen
probe Stat
e: Heating of oxygen
probe
Confi rmed state
Cl apper potenti-
ometer Stat
e: Pos ition of clapper of
acceleration pedal: free (raise d)Confi rmed stateIf further
problems arise,
refer to the
di agnosing of
that parameter
Stat e: Idle mode adjustment
Parameter: engine rotation
Parameter: To lerance of idle
m ode regimen
Parameter: Idle mode RCO
Parameter: Idle mode RCO
adapta tion.Confi rmed state
725 < X < 7 75 rot/min
-25 < X < +25 ro t/min
5 % < X < 12 %
-3 % < X < 7 % If furthe
r prob-
l ems arise, refer
to the diagnos-
ing of that state
Idle mode adjust-
m
ent
6.
7.
8.
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19 - 02
FILLING AND DRAINING
The hea ting radiator does not have a tap.
The circula tion of the cooling liquid is done continuosly within the heating radiator, which con-
tributes to the heating of the engine.
F
ILLING
The tightening of the emptying stopper is checked.
Th e dr aining screw placed on the tube between the engine and the air-conditioning radiator is
taken off.
Th e circ uit is filled through the hole of the de-gassing pot.
The dr aining screw is fastened when the liquid flows in a continuous jet.
The engine is set into motion ( 2500 rot/min).
The leve l is adjusted for approx. 4 minutes.
Th e stopper of the de-gassing pot is closed.
D
RAINING
The engine is let to run for 10 minutes at 2500 rot/min until the motor-ventilator starts (i.e. the
time for the automatic de-gassing).
Check if thelevel of the liquid is close to “ Max”.
Do not open the draining screw when the engine is running.
Fasten again the stopper of the de-gassing pot with the engine still hot.
FILLING AND DRAINING19
COOLING - EX HA U ST - FU EL
TANK
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30
GENERAL
30 - 10
BRAKING SYSTEM DIAGNOSTIC
I. CONSTANT EFFECT TO THE PEDAL
EFFECTS
To u g h pedal:
High effort for small deceleration.
Elastic pedal
In order to di agnose, an i ncident where
the use was normal is t o be analyzed and
two tests are to be perform ed:
1. While driving the vehicle :
Interpretation tes t: pedal stroke/
deceleration rate.
2. While vehicle i s stopped, engine c ut.
Additional test of bra ke pedal press:
Pe rform five c onsecutive pressings on the
brake pedal in order to vacuum the
se rvobrake, before taking into
consideration the test re sult.
Long pedal
The test i s to be performed with stopped
vehicle and cut engine. REMARK:
It is neces sary to perform five
consecutive pressings on the brak e
peda l, in o rd er t o v a cuum t he
s ervobrake before takin g into
consideration the test result.
Floor pedal
The test i s to be performed with stopped
vehicle and cut engine.
REMARK :
Perfor m five consecutive pressings on
the brake pedal, i n order to vacuum the
s ervobrake before takin g into
consideration the test result. POSSIBLE CAUSES
- Assi stance defect
- Brake linings:
- greasy
- stacking to the disk ( non-conform )
- heating, prolonged bra king with c onstant
pedal pre ss
- Stuck piston
- Rigid duct narrowed (flattening)
- Air presence in the c ircui t: de fective
purging
- Internal leak in the braking circuit.
- Leak of fluid from reservoir (external fluid
leak from braking circuit).
Automatic adjustment : ha nd brake c able too
tighten. - Important and asymmetric wear of the
b rake linings
- St roke too ample between the servobrake
pushing rod and the brake pump
- Brake fluid having high temperature.
- Hydraulic leak (check the sealing of
the braking system components)
- Sealing gaskets defects of the two
b rake pump circuits.
- Brake fluid having high temperature
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30
GENERAL
30 - 11
BRAKING SYSTEM DIAGNOSTIC
II.
CONSTANT EFFECT AT BEHAVIOUR
EFFECTS
Brakes not accomplishing the
required braking distance
Vibrating brakes
When braking, the vehicle ( front
p art) is left/right deviating
Braking
Heating brakes POSSIBLE CAUSES
- No n- un if o rm wo rn brake lin ings
(backing off);
- Brake linings slightly greased;
- Springs with modified characteristics.
- Brake disks with high wobbling;
- Inconstancy brake disks width;
- Particles abnormal deposit on brake disks
(oxidation between linings and disk).
- Front axl e suspension, steering (to be
checked);
- Stuck piston;
- Tires – wear, inflati on pressure;
- Rigid duct narrowed (flattening).
- Stuck piston;
Automatic adjustment : hand brake cable very
tighten.
REMARK :
Automatic recovering is performed by
means of the brake pedal, if there is no ab-
no rm al t ensi on in the hand brake cable
when released (hand brake released).
- Return spring.
- Insufficient hydraulic stroke of the brake
pump, not allowing the return at rest of
the brak e pump pistons ( brake pump
remaining under pressure);
- Stuck pistons or hardly returning;
- Rigid duct narrowed (flattening);
- Def ective adjustment of the hand brake
control.
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