2004 DACIA SUPERNOVA climate control

40
GENERAL
40 - 2
UPPER STRUCTURE COMPOSING ELEMENTS
1. Headlamp support
2. Upper radiator cross bar
3. Front grill
4. Front wing lining
5. Front pillar lining
6. Front pillar
7. Side frame lining
8. Middle pillar
9. Inner wheel passage
10. Side panel
11 . Rear panel
12. Ceiling
13. Windscreen frame
14. Windscreen lower cross bar
15. Climate control box
16. Climate control box centra l part
17. Cowl panel DE
SIGNATION OF PARTS (BLOW-UP)
123
456 78 9
10
11
12
13
14151617
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42
UPPER FRONT STRUCTURE
FRONT WING LINING 42 - 3
REPLACEMENT
This operation shall be performed only on the repair bench. For the specific supports mount-
ing on the bench, please see the 40 sub-chapter.
DISMOUNTING
Dismount the damaged elements, which
are in contact with the front wing lining. Detach the welding points from to the front
wing lining (1) which are in contact with :
- the upper longitudinal girder in (2) area;
- the front c ross bar in the a rea (3 );
- the front grill in the area (4);
- the closing plate in the area; (5) ;
- the floor in t he area (6 );
- the cowl panel in the area (7 );
the climate control box in the area (8).
REMOUNTING
Position and center the new element.
Check the correct positioning of the front
wing lining.
Weld the front wing lining (1) following the
assembling outlines 2, 3, 4, 5, 6, 7 and 8.
Protect the new element with a corrosion
preventing and noise absorbent product.
1
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43 - 1
43
SIDE UPPER STRUCTURE
FRONT PILLAR LINING
1. Front pillar
2. Front pillar lining
DISMOUNTING
Dismount the elements that are in contact
with the front pillar lining. Detach the welding points of the front pillar
lining ( 2) which are in connection with :
- side frame lining in the area (8);
- windscree n lower cross bar in the area (5);
- front wing lining in the area (6);
- climate control box in t he area (7 ) .
Straigh ten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
REMOUNTING
Position and center the new element .
Check the correct positioning of the front pillar lining.
W eld the front pillar lining (2) following the assembling outlines (5), (6), (7) and (8).
Protect the new element with a corrosion preventing and noise absorbent product.
FRONT PILLAR LINING
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LOWER INTERNAL ACCESSORIES
57
57 - 1
DASHBOARD
DASHBOARD
The dismounting of t he dashboard assembly is performed without t he dismounting of the
windscreen, the assembly being composed of :
- the upper part (A) where there are: the aeration grills of the windscreen (1); the aeration
grills of the lateral windows (2 ) ; the instrument panel; the lateral aerators and central aerator;
control and checking instruments;
- lower casing (B) containing :fuse box, front hood opening control (3), starter control
(choke ) (4), the adjustment handle of the steering wheel (5);
- central console (D) where there are mounted: the controls: climate system control(6), the
ash tray, the cigarette lighter, radio equipment and speed changer lever protector (7);
- the documents compartment (C ) .
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LOWER INTERNAL ACCESSORIES
57
57 - 2
DASHBOARD
DASHBOARD VISOR
Dismount by frontal withdrawal and detachment.
LOWER DASHBOARD CASING
DISMOUNTING
Disconnect the front wiring connectors from the fuse box fixed by means of four screws on
the door (4) of the lower casing (5) and disconnect the c hoke cable.
Dismount the screw and the cage nut, which fix the lower casing on the front hood opening
control support.
Loosen the three screws that fix the lower casing on the lower side of the dashboard.
REMOUNTING
Perform in the reverse order the dismounting operations.
DISMOUNTING
For the dismounting of the dashboard assembly, perform the following operations:
Disconnect the battery.
Dismo
unt :
1. - the steering wheel and the steering wheel half-cases;
2. - dashboard visor;
3. - central console and the climate control assembly;
4. - dashboard lower casing;
5. - documents compartment;
6. - uppe r dashboard.
1
2
3
4
5
7
6
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LOWER INTERNAL ACCESSORIES
57
57 - 3
DASHBOARD UPPER PART
DISMOUNTING
Loosen from the central and the lateral aerators, the airflow pipes, mounted on the climate
control group. Disconnect the instrument panel, the c ounters from the dashboard and detach the mileage
counter cable from the instrument panel.
Dismount the screws that a re attaching t he dashboard by means of the lateral attachment
supports, on the climate control box.
Remove the four metal attachment screws of the dashboard on the windscreen lower cross
bar, after previously, the two windscreen defrosting grills, were detached from the dashboard. Remove the upper part of the da shboard . (1)
DASHBOARD UPPER PART
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LOWER INTERNAL ACCESSORIES
57
57 - 4
DISMOUNTING
Remove from the central console the attachment
frame (13) of the gearbox lever bellows by
detaching it from clips. Loosen the attachment screws (8) of the central console (12) from the climate control group.
Dismount the two metal screws (14) and the fast nuts (15) of the central console attachment,
in the lower part, on the control box of the gearbox lever. Loosen the screws (9 ) and the attachment nuts (1 0) of the central console, on the upper side,
on the dashboard. Dismount the climate control assembly from the central console.
Disconnect from the electric cigarette lighter, the wires from the dashboard wiring.
Disconnect the radio equipment.
Remove the central console.
REMOUNTING
Perform in the reverse order the dismounting operations, when mounting the central console,
engage the gearbox lever in different gears.
CENTRAL CONSOLE
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HEATING
61
61 - 1
DISMOUNTING
Disconnect the battery.
Dismount
the documents compartment.
Di smount the attachment c lip of the mixing flow flap control cable, (8) (from the c limate
control unit). Remove the right aeration grill (from the right side of the central console).
Dismount the attachment clip of the distribution flow flap control cable, (7)(from the climate
control unit). Dismount the attachment metal screws (5 ) of the climate control assembly (6 ) on the central
console of the dashboard. Remove the climate control assembly from its seat.
Disconnect the connection box of the climate control switch.
Disconnect the connection box of the instrument panel lighting.
Dismo unt the attachment clip of the recycling flow flap control cable (9) and remove it from its seat.
Remove: the mixing flow flap control cable (8 ) from the heating control button (2 ) and the
distribution flow flap control cable (7) from the distribution control button (3), by releasing the
clips attachment screws.
Remove the climate control switch (4) out of its seat by detaching from clips.
Dismount the four lighting bulbs.
REMOUNTING
Pe rform in the reverse order the dismounting operations, taking into account the following
recommendations: - the flow flaps c ontrol cables are first fixed to the board with the jacket, in axial contact
with the limiting support and then pass the panel button and the similar flow flap on the
corresponding position, then clamp the cable to the unit support; - check if the levers from the climate unit and from the distribution box, have the adequate
strokes t o ensure the close-opening of the flow flaps; - if yes, mount the assembly (6 ) on the central console, the documents compartment and
the aeration grill ;
- if not, set the sleeve l ength of each control cable to the mounting bracket of the climate
unit and the distribution box.
- the maximum moment for the full flow flaps opening is 1,9 Nm.
CLI
MATE CONTROL ASSEMBLY
9
8
7
6
1
2
3
4
5
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