2004 DACIA SUPERNOVA belt

45
TOP OF BODY
ROOF
1. Roof
2 Roof belt
3. Windscreen frame
DISMOUNTING
Di smount the elements, which are in
contact with the roof (fron t/rear doors,
windscreen, rear glass, roof sealing of the
ceiling and windows gaskets).
Detach the welding points of roof (1) which are in connection with :
-r oof belt in the a rea (4);
- side frame lining in the area (5);
-w indscreen lower cross bar in the area (6 );
- front pillar in the area (7).
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
REMOUNTING
Position and center the new element.
Check the correct positioning of the roof.
W eld the roof (1) following the welding outlines (4), (5), (6) and (7).
Mount in the reverse order the elements, which are in connection with the roof.
4
5
6
1
3
2
45 - 01
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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SAFETY ELEMENTS
59FRONT SAFETY BELTS
DISMOUNTING
Dismount the protectors (1) of the attachments
front safety belts screws on the upper middle
pillar.
Dismount the attachments front safety belts
screws (6 ) on the lower middle pillar lining.
Di smount the attachment scre ws (4) of the
lock attachmen t (5) on the tunnel lining.
REMOUNTING
Pe rform the dismounting operations in t he
reverse order.
59 - 1
3
5
4
6
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SAFETY ELEMENTS
59REAR SAFETY BELTS
DISMOUNTING
F old the seats (5) and (6) and remove them from supports.
Dismount the protecto rs (1) of the attachment rear safety belt screws (2) on the rear side panels.
Dismount the attachment screws (3 ) on the lining lateral frame.
Dismount the attachment screws (4) of the rear belts lock on central floor
REMOUNTING
Perform the dismounting operations in the reverse order.
The safety belts attachment screws are to be tighten at a moment of 2.7 daNm.
1
2
43
56
59 - 2
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AIR CONDITIONING
62
62 - 7
The compressor is absorbing the vapors coming from the evaporator at low pressure and
temperature, is compressing them and convey the gas at high temperature and pressure. The refrigerant fluid in high pressure and temperature vapor condition is entering in the second
he at exchanger, which by condensation is transmitting the heat to the external environmental.
At the exit from the condenser, the refrigerant fl uid is in liquid condition, at a high pressure and temperature.
Type of compressor: SD 7Y15
Compressor oil : PAG SP 10 or SP20, volume –135 cmc.
Refrigerant: HFC 134 a, quantity of refrigerant : 0.590 kg
C OMPRESSOR REPLACEMENT
DISMOUNTING
Disconnect the battery.
Drain the refrigerant circuit.
Disconnect the compressor’s connection.
Disconnect the pipes from the compressor.
Dismount the belt tensioning screw and release the belt.
Dismount the compressor attachment screws.
Dismount the compressor.
Replace the compressor.
REMOUNTING
Perform in the reverse order the dismounting operations.
T ension the belt and tighten at the required moment the tightening attachment screw.
Fill the refrigerant circuit and check the good operation of the climate control system.
COMPRESSOR
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AIR CONDITIONING
62
62 - 13
Defective cooling
Is climate
blower working ?
Check the bl ower fuse and relay.
Are they defective?
Supply the blower motor
at (+12 V).
D oes it works?
Replace the climate control
switch or repair the electric
circuit.
Replace them
No
Ye s
Ye s
Change
blower.
No
No
Adequate air flow ?
Check t he a irflow fl aps
operation and the air ducts
integrity.
Compressor belt tensioning is good?
Yes Ye s
No
Any refrigerant fluid leakage
in the system ?
No
Ye s
Ye s
Is compressor clutch supplied with (+ 12 V)?
No
Ye s N o
Clutch is coupling the
compressor?
Replace the therm ostatic
expansion valve.
Ye s
No Check the electri c circ uit
for supplying and control.
Detect th
e refri ge ra nt fl ui d
leakage cause . Perform refilling.
Pressure controller is working?
Replace it.
Reface
i tensiunea curelei
Replace it.
No
Ye s DIAGNOSIS
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71
INTRENAL BODY TRIM
72 - 4
DISMOUNTING
Move the front seat in the most advanced po-
sition and dismount:
- front/rear belts attachment screws (1) of
rear door threshold covering on the middle pillar
lining, respectively the lateral frame lining; - screws (2) and a ttachment clips (3) of
the rear door t hreshold coveri ng on the lateral
frame lining;
- release the rear door threshold covering ( 5).
REMOUNTING
Perform in the reverse order the dismounting
operations. RE
AR D OOR THRESHOLD COVERING
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71
INTRENAL BODY TRIM
72 - 8
MIDDLE PILLAR LOWER COVERING
DISMOUNTING
Dismo unt :
- the obturator (2);
- the attachment screws (1 ) of the middle
pillar lower covering (3) from the upper and lower
area of the safety belt mounting.
REMOUNTING
Perform in the reverse order the dismounting
operations.
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