2004 DACIA SUPERNOVA radiator

42
UPPER FRONT STRUCTURE
42 - 04
RADI
ATOR UPPER CROSS BAR
DISMOUNTING
Dismount the elements, which are in contact
w ith the radiator upper cross bar.
D etach the welding points of the radiator
upper cross bar (1) which are in connection with:
- the front wing lining in the area (3);
- the headlamp support in the area (4);
- the side wall in the area (5 );
Straighten the areas resulted by dismountin g.
Grind the areas resulted by dismounting.
REMOUNTING
Position and center the new element.
Check the correct positioning of the radiator
upper cross bar. Weld the radiator upper cross bar (1) following
the welding outlines (3), (4) and (5).
Protect the welds with a corrosion-preventing
product.
Mount the elements, which are in connection
w ith the radiator upper cross bar.
1
4
5
3
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42
UPPER FRONT STRUCTURE
42 - 05
HEADLAMP SUPPORT
DISMOUNTING
Dismount the elements, which are in contact
with the headlamp support. Detach the welding points of the headlamp
support (2) which are in connection with :
- the front wing lining in the area (6);
- the radiator upper cross bar in the area (7);
- the front cross bar in the area (8 ).
Straighten the areas resulted by dismountin g.
Grind the areas resulted by dismounting.
REMOUNTING
Position and center the new element.
Check the correct positioning of the headlamp support.
W eld the headlamp support (2) following the welding outlines (6), (7) and (8).
Protect the welding with a corrosion-preventing product.
Mount the elements, which are in connection with the headlamp support.
7
8 6
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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HEATING
61
61 - 2
DISMOUNTING
Disconnect the battery.
Drain the cooling system.
Dismount the attachment
collar of the hoses
on the heating radiator. Clog the hoses of the he ating radiator by
means of the device MOT 453.
Dismount the documents compartment.
Dismount the central console.
Dismount the control climate control.
Disconnect the airflow pipes from the climate
control unit. Dismount the nuts and the attachment screws
of the climate control unit from the carriage body.
Release the climate control unit.
REMOUNTING
Perform in the reverse order the dismounting operations.
HOUSING MANIFOLD
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HEATING
61
61 - 3
HEATING RADIATOR
R
EMONTARE
Se efectueazã în ordine inversã opera
iei de demontare.
În cazul deteriorãrii garniturilor, ele se vor înlocui. DISMOUNTING
Disconnect the climate control unit.
Dismount the attachment clips and release the
left- right cases.
Release the heating radiator.
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AIR CONDITIONING
62
62 - 1
GENERALITIES
GENERALITIES
The purpose of the a ir conditioning unit i s to produce a decrease of t he temperature in the
passengers compartment a nd to obtain a l ower value t emperature compared to the external
environment one, reducing in the same time the air moisture.
MAINTENANCE
For a vehicle equipped with air conditioning, it is recommended a frequent checking of the
refrigerating agent level. During the year it is recommended:
- the checking of the refrigerant fluid filling;
- the cleaning and the air-blowing of the condenser and the cooling radiator fins;
- the checking of the condensation removal pipe on order not to be clogged.
For important leakage repair, for any components replacement (compressor, condenser, etc)
and if moisture was noticed in t he air conditioning circuit, the dryer filter tank is to be replaced
and the unit draining is to be performed. The same is valid also in case the conditioning circuit
remains open without protection covers more than 10 minutes.
IMP ORTANT
Duri ng winter, it is recommended the frequent start of the system, in order to pro-
long the lifetime of the compressor and of the whole system.
The vehicle equipped with an air conditioning system shall be not exposed for more
than 20 minutes i n painting c abin where there are temperatures higher than 80 °C.
It is obligatory the use of the refrigerating agent and compressor oil type prescribed
by the manufacturer. It is absolutely forbidden to perform welding on the elements of the air condition
circ uits. The filling of the air conditioning system can be pe rformed only by m eans of charging
units and observing the instructions of the manufacturer. For mechanical or body
operations it is recommended pi ping protection in order to avoid their disconnection
by accident. Avoid the drip of the oil compressor on the painted vehicle body.
For component replacement implying the circuit draining, it is absolutely necessary
the use of new parts and of a special oil for compressor.
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AIR CONDITIONING
62
62 - 8
THE CONDENSER
The condenser is placed on the cooling radiator, in the front part of the vehicle and is ensuring
the exhaust of the refrigerant heat accumulated at compression.
In order to grant the optimum condenser operation, frequently check if its outside surfaces are
always clean and the air penetration is not stopped. Also, check the condenser pipes in order not
to show deformations. CONDENSER
CO
NDENSOR REPLACEMENT
DISMOUNTING
Disconnect the battery.
Drain the cooling circuit.
Dismount the pipes connected to the condenser.
Dismount the radiator-condenser assembly.
Separate t he cooling radiator from the condenser.
ATTENT ION:
A void the possible deformation of t he ducts and fi nned plates.
Replace the condenser.
REMOUNTING
Perform the dismounting operations in the reverse order.
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