Page 165 of 891

IGNITION AND INJECTION
17
17 - 71
ET036HIGH SPEED - ENGINE FAN
RECOMMEND AT IONS No failure on the water temperature sensor circuit must be present in
order to perform this diagnostic
Check:
- engine fan condition
- engine fan resistance condition
- condition of the engine fan mass connection
-hi gh speed engine fan supply
-s upply line between engine fan and engine fan relay
M end if necessary.
C heck the connection and condition of the connector of the hi gh speed engine fan relay
R eplace the connector if necessary.
Rem ove the relay of the high speed engine fan
C heck, with the contact set on, the supply presence +12 volts at pole 1 of the rela y.
M end if necessary.
Measure the relay coil resistance.
R eplace the relay of the high- speed engine fan, if necessa ry.
C onnect the 90 ways terminal box instead of the computer and check t he in su la t ion, continuity and
absence of the parasite resistance on the connection between: Pin 38 injection computer > Relay of the high speed engine fan
M end if necessary.
Diagnostic – States interpretation
AF TER Restart the conformity checking from the beginning.
REPARATION
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Page 175 of 891

IGNITION AND INJECTION
17
17 - 81
AC010FUEL PUMP RELAY
RECOMMEND AT IONS No failure must be prese nt or memorized.
Before perform this checking, check the lines corresponde nce on the
electric diagram adequate to that vehic le.
Ch eck that choke sensor is in operating condition
M end the choke sensor if necessa ry.
Ch eck the continuity between ways 1 and 3 of the choke sensor.
If there is no continuity, repla ce the choke sensor.
Ch eck, under starter operation, the prese nce of the +12 volts at way 3 of t he choke sensor connector.
If there is no +12 volts, restore in function the line from way 3 of the choke sensor to pole 5 of the fuel
pump relay.
Ch eck the wiring condition and the mass presence at the fuel pump.
Ch eck the wiring insu lation and cont inuity :
Way 3 choke sensor > fuel pump
M end if necessary.
If the incident is persisting, repla ce the fuel pump.
Diagnostic – Parameters interpretation
AF TER Restart the conformity checking from the beginning.
REPARATION
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Page 195 of 891

19
19 - 8
COOLING - EXHAUST - TANK
COOLING ENGINE FAN NOT WORKING
(for vehicles without air conditioning)
Replace fuse
F01
.
Check fuse F01 from engine compartment. Is it good?
Replace water temperature sensor.
Replace the control relay of the cooling engine fan.
Replace the cooling engine fan assembly . Start the vehicle’s
engine.
Disconnect the water
temperature sensor. Is the
cooling engine fan working?
Check the control relay of the cooling engine fan Is it good?
Is any voltage between pins 1
and 2 of the cooling engine fan connector?
The wirin g
is
damaged. Fix it. Stop the vehicle engine.
Check the continuity and resistance
against vehicle mass between:
- pin B2 connector of water temperature sensor pin 13 UCE i njection;
- pin B1 connector of water temperature sensor pin 73 UCE i njection;
- pin 3 connector of cooling engine fan control relay exit fuse F01;
- pin 5 connector of cooling engine fan control relay pin 2 connector of
cooling engine fan
- pin 1 connector of cooling engine fan vehicle mass;
- pin 1 connector of cooling engine fan control relay pin D 5 connector
of actuators relay;
- pin 2 connector of cooling engine fan control relay pin 8 UCE injection.
Ar e they good?
Replace UCE injection.
AT T E N T I O N !
The injection computer damaging i s probably due to an e lectric
shock. Before mounting a new injection computer, the cause of its
damaging must be found.No Ye s
Yes
No No
Ye s Ye s
No
Ye s
Diagnostic – failures interpretation
at vehicles without air conditioning
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Page 202 of 891
19
19 - 15
COOLING - EXHAUST - TANKFuel tank
IMPORTANT:
During the int erventi on on the fuel tank
and on the fuel supply circuit, at t he working
place, do not smoke and do not bring near
an y incandescent parts.
Fuel tank draining i s not implying tank
dismountin g. The access is allowed through the
vehicle interior (trunk).
Dismo unt :
-tr unk carpet;
-v isitin g whole cover (by dismounting the
three attachment screws);
- disconnect the rapid coupling A;
- adjust to exit A, an enough long hose to
be introduced in a vessel outside the vehicle.
From the fuse box located inside the engine
compartment, remove the H relay of the petrol
pump and bridge across plugs 3 and 5 of the
relay connector, ensuring the petrol pump
working (12V).
Stop the pum p working when petrol
discontin uous draining s noticed.
Detach the plugs bridge.
Mount the petrol pump relay.
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Page 542 of 891

81
INSIDE AND REAR LIGHTING
81 - 9
Cockpit fuse box
The fuses are protecting the following electric circuits:
Fuse Symbol Fu se Protected circuit
number type
F01 Free
F02 PLAF 15 A Instrument panel, cockpit UCE(ceiling lamp operation, radio
F03 20 ACockpit UCE, air conditioning climate control panel *
F04 15 ACockpit UCE, diagnostic socket, airbag UCE, anti-starting
bus h ing
F05
UC E10 A UCE injection , petrol pump relay/ignition coil, instrument panel
INJECTION
F06 10 AWindscreen wiper-washer switch (windscreen washing pump
operation), reverse driving switch, STOP switch, air
conditioning climate control panel*
F07 20 AWindscreen wiper-washer switch, UCE cockpit (windscreen
wiper timer operation), windscree n wiper motor (sto ppi ng at fix point).
F08 7,5 ALeft meeting lights, instrument panel (indicator)
F09 7,5 ARi ght meeting lights
F10 7,5 ALeft road lights, instrument panel (indicator)
F11 7,5 ARight road lights
F12 15 AAcoustic warning
F13 25 AUCE cockpit (turning lights and hazard), diagnostic socket.
F14 7,5 AFront/rear left parking lights, lighting: switches, climate control
panel, instrument panel, lighter, radio.
F15 7,5 AFront/rear right parking lights
F16 15 ALighter, radio
F17 30 AClimate control blower
F19 7,5 AFog lamp, instrument panel (indicator)
F20 25 ARear window defrosting
UC E
F21 INJECTION 5 AUCE injection
F23 30 ARight/left electric window regulator switch
F26 30 A Air conditioning climate control blower*
F28 20 AFog projectors
* for vehicles equipped with air conditioning
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Page 543 of 891
INSIDE AND REAR LIGHTING
81
81 - 10
DE SCR IPTION OF THE OPERATION
Dismount the battery (-) terminal;
Dismount the access flap to the cockpit fuse box;
Dismount the attachment screw of the UCE decoder and relays assembly.
Lift from its attachment place and remove UCE decoder and relays assembly.
UCE decoder protection
1 2
Carefully insert UCE decoder-relays assembly in the protector ( 1) so that protector is not
damaged.
Attach the protector to the front wiring by means of an attachment clip (2).
Mount the UCE decoder – relays assembly in t he attachment place.
M ount the attachment screw of the UCE decoder and relays assembly.
M ount the access flap of the cockpit fuse box.
Connect the battery (-) terminal.
AT T E N T I O N !
At any intervention implying dismounting of the UCE decoder-relays assembly, the
protector and t he attachment clip are to be replaced.
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Page 549 of 891

82
ACCOUSTIC WARNING - ANTI STARTING
82 - 6
All new decoders, are not coded. After mounting on the vehicle, it is necessary the memorisation
of the key head code by the decoder in order to be operational. If only the decoder is replaced, no
intervention is necessary to the injection computer, which will keep the old anti starting code. When
the vehicle is provided with RF remote control for blocking/unlocking the doors, the performing of
the resynchronisation of the keys with the decoder is imposed, after its mounting. If further to the
di ag nostic of the anti starting system, using the CLIP tester, the replacement of the decoder is
imposed, proceed as follows:
DISMOUNTIN G
- disconnect the (-) terminal of the battery;
- d ismount the ECU decoder-relays assembly;
- ro tate the ECU decoder assembly, in order to have access at its rear connectors;
- d isconnect the front wiring connector from the E.C.U. decoder;
- deta ch ECU decoder from clips of the relays-ECU decoder support.
REMOU NT I NG
- attach in clips the new E.C.U. decoder in the support, connect the front wiring connector to
the ECU decoder, then attach the assembly on the driving post cross member in its place and
mo unt its attachment screw;
- remo unt carefully the access flap of the fuse box;
- reconnect the (-) term inal of the battery.
Proceed then to the insertion of the anti starting code using the contact key, then to its me morising
(va lidation) in the E.C.U. decoder, using the CLIP tester. For this purpose, perform the “E.C.U.
decoder replacement procedure and anti starting code memorising”. Check then the correct operation
of the anti starting system with both keys.
ATTENTION!
Once the decoder has memorised the key codes, this code cannot be erased or replaced
with another one.
If it is necessary the replacement of the kit (E.C.U. decoder and two key heads), then the “ Kit
replacement procedure” must be performed.
Dismounting - remounting E.C.U. decoder
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82
ACCOUSTIC WARNING - ANTI STARTING
82 - 34
Diag nostic
ALP 8. TURNING LIGHTS DO NOT SWITCH ON AT THE BLOCKING /
UNLOCKING OF THE DOORS
RECOMMENDATION Check the absence of the failures with the CLIP tester. If there are failures, fix them first.
Check if the synchronisation of the RF remote control and the E.C.U. decoder has been
performed.
Are the turning lights functioning normally at the activation of the signalling switch ?
Check the continuity and the isolation
related to t he mass and the +12 V of the
electric layout:
E.C.U. decoder FLASH relay
Pin B3 pole 2
Is it correct?
Repair the signalling system.
Check t he fuse F03 and F04.
Fix the electric layout.
Check the fuse F02 condition from the cockpit
fuse box.
Is it good?Replace the fuse.
Di sconnect the FLASH relay. Supply with
+12, the pole 4 of the relay. Are the left turning
lights turning on? Supply with +12 V the pole
5 of the signal relay. Are the right/left turning
lights turning on?
Repair the electric layout from
poles 4 and 5 of the FLASH relay.
Replace the FLASH relay.
AFTER REPAIRING Perform a conformity checking.
Check the operation of the anti starting system.
No
No
No
Yes
Yes
Yes
Yes No
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