2003 YAMAHA TDM 900 Owners Manual

9
9-1
EAU01039
CONSUMER INFORMATION
EAU02944
Identification numbersIdentification numbersRecord the key identification number,
vehicle identification number and
model label information in the spaces
provided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the
vehicle is stolen.
1. KEY IDENTIFICATION
NUMBER:
2. VEHICLE IDENTIFICATION
NUMBER:
3. MODEL LABEL INFORMATION:
EAU01043
Vehicle identification numberVehicle identification numberThe vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.
NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your area.
1. Identification number
EAU01041
Key identification numberKey identification numberThe key identification number is
stamped into the key tag.
Record this number in the space pro-
vided and use it for reference when
ordering a new key.
1. Key identification number
1
6
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9
9-2
CONSUMER INFORMATION
EAU01050
Model labelModel labelThe model label is affixed to the
frame under the seat. (See page 3-13
for seat removal and installation pro-
cedures.) Record the information on
this label in the space provided. This
information will be needed when
ordering spare parts from a Yamaha
dealer.
1. Model label
5PS-28199-E1 8/29/02 9:17 AM Page 105

INDEX
Checking ............................................6-27
Drive chain, lubricating .........................6-28
E
Engine break-in ......................................5-3
Engine idling speed ..............................6-17
Engine oil and oil filter element ..............6-8
F
Front and rear brake pads, checking ....6-24
Front fork, adjusting ..............................3-14
Front fork, checking ..............................6-31
Fuel ......................................................3-11
Fuel consumption, tips for reducing .......5-3
Fuel tank breather hose .......................3-12
Fuel tank cap ........................................3-10
Fuses, replacing ...................................6-34
H
Handlebar switches ................................3-7
Dimmer switch .....................................3-7
Engine stop switch ...............................3-8
Hazard switch ......................................3-8
Horn switch ..........................................3-8
Pass switch ..........................................3-7
Start switch ..........................................3-8
Turn signal switch ................................3-8
Headlight bulb, replacing ......................6-35
I
Identification numbers ............................9-1
Ignition circuit cut-off system ................3-19Indicator and warning lights ....................3-2
Fuel level warning symbol ...................3-2
Turn signal indicator lights ...................3-3
High beam indicator light .....................3-3
Neutral indicator light ...........................3-3
Engine trouble warning light ................3-3
Oil level warning light ...........................3-3
K
Key identification number .......................9-1
L
Luggage strap holders ..........................3-18
M
Main switch/steering lock .......................3-1
Model label .............................................9-2
P
Parking ...................................................5-4
Part locations ..........................................2-1
Periodic maintenance and lubrication
chart .....................................................6-2
Pre-operation check list ..........................4-1
R
Rear brake light switch, adjusting .........6-24
Rear suspension, lubricating ................6-31
S
Seat ......................................................3-13
Shift pedal ..............................................3-9A
Air filter element, replacing ...................6-16
Anti-theft alarm (optional) .......................3-7
B
Battery ..................................................6-33
Brake and clutch levers, checking
and lubricating ...................................6-30
Brake and shift pedals, checking
and lubricating ...................................6-30
Brake fluid level, checking ....................6-25
Brake fluid, changing ............................6-26
Brake lever .............................................3-9
Brake pedal ..........................................3-10
Brake pedal position, adjusting ............6-23
C
Cables, checking and lubricating ..........6-29
Care ........................................................7-1
Catalytic converter ................................3-12
Clutch lever ............................................3-9
Clutch lever free play, adjusting ...........6-22
Conversion table ....................................8-5
Coolant .................................................6-11
Checking ............................................6-11
Changing ...........................................6-13
Coolant temperature gauge ....................3-6
Cowlings and panels, removing
and installing ........................................6-5
D
Drive chain slack ..................................6-27
Adjusting ............................................6-27
5PS-28199-E1 8/29/02 9:17 AM Page 106

Shift points (for Switzerland only) ...........5-3
Shifting ...................................................5-2
Shock absorber assembly, adjusting ....3-16
Sidestand .............................................3-18
Sidestand, checking and lubricating .....6-30
Spark plugs, checking ............................6-7
Specifications .........................................8-1
Speedometer unit ...................................3-4
Starting the engine .................................5-1
Steering, checking ................................6-32
Storage ...................................................7-4
Storage compartment ...........................3-14
Supporting the motorcycle ....................6-38
T
Tachometer unit .....................................3-5
Tail/brake light bulb, replacing ..............6-37
Throttle cable free play, adjusting ........6-18
Throttle grip and cable, checking
and lubricating ...................................6-29
Tires .....................................................6-18
Tool kit ....................................................6-1
Troubleshooting ....................................6-43
Troubleshooting charts .........................6-44
Turn signal light bulb, replacing ............6-37
V
Valve clearance, adjusting ...................6-18
Vehicle identification number .................9-1W
Wheel (front)..........................................6-39
Installing .............................................6-40
Removing ...........................................6-39
Wheel (rear) .........................................6-40
Installing .............................................6-42
Removing ...........................................6-40
Wheel bearings, checking ....................6-32
Wheels .................................................6-22
INDEX
5PS-28199-E1 8/29/02 9:17 AM Page 107

5PS-28199-E1 8/29/02 9:17 AM Page 108

PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
PRINTED IN JAPAN
2002.9-0.5x1 !
(E)
OWNER’S MANUAL
5PS-28199-E1
TDM900
5PS-E1_hyoushi 8/29/02 8:44 AM Page 1