2003 SUBARU BAJA Owners Manual

Maintenance and service11-27
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SAE viscosity No. and Applicable Temperature
OM-H0205
Power steering fluid
Checking the fluid level
WARNING
Be careful not to burn yourself because the fluid may be hot.
CAUTION
When power steering fluid is being added, use only clean fluid,
and be careful not to allow any dirt into the tank. And never use
different brands together. Avoid spilling fluid when adding it in the tank.
The power steering fluid expands greatly as its temperature rises; the
fluid level differs according to fluid temperature. Therefore, the reser-
voir tank has two different checking ranges for hot and cold fluids.
Check the power steering fluid level monthly.
1. Park the vehicle on a level surface, and stop the engine.
2. Check the fluid level of the reservoir tank.
When the fluid is hot after the vehicle has been run: Check that the oillevel is between “HOT MIN ” and “HOT MAX ” on the surface of the
reservoir tank.

11-28
When the fluid is cool before the vehicle is run: Check that the oil level is between “COLD MIN ” and “COLD MAX ” on the surface of the res-
ervoir tank.
3. If the fluid level is lower than the applicable “MIN” line, add the
recommended fluid as necessary to bring the level between the
“MIN” and “MAX” line.
HBB031BB
HBB030BB
Specified range SpecifiedrangeReservoir tank
If the fluid level is extreme low, it may indicate possible leakage. Con- sult your SUBARU dealer for inspection. Recommended fluid
“ Dexron III ” Type Automatic Transmission Fluid
Brake fluid
Checking the fluid level
WARNING
Never let brake fluid contact your eyes because brake fluid can
be harmful to your eyes. If brake fluid gets in your eyes, immedi-
ately flush them thoroughly with clean water. For safety, whenperforming this work, wearing eye protection is advisable. Brake fluid absorbs moisture from the air. Any absorbed mois-
ture can cause a dangerous loss of braking performance.

Maintenance and service11-29
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If the vehicle requires frequent refilling, there may be a leak. If
you suspect a problem, have the vehicle checked at your
SUBARU dealer.
CAUTION
Never use different brands of brake fluid together.
When adding brake fluid, be careful not to allow any dirt into
the reservoir. Never splash the brake fluid over painted surfaces or rubber
parts. Alcohol contained in the brake fluid may damage them.
Check the fluid level monthly.
HBB004GB
“MIN ” level
mark
“ MAX ” level mark
Check the fluid level on the outside of the reservoir. If the level is be- low “MIN” , add the recommended brake fluid to “MAX”.
Use only brake fluid from a sealed container. Recommended brake fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid

11-30
Clutch fluid (MT vehicles)Checking the fluid level
WARNING
Never let clutch fluid contact your eyes because clutch fluid can
be harmful to your eyes. If clutch fluid gets in your eyes, immedi-
ately flush them thoroughly with clean water. For safety, whenperforming this work, wearing eye protection is advisable.
CAUTION
Clutch fluid absorbs moisture from the air. Any absorbed
moisture can cause improper clutch operation. If the vehicle requires frequent refilling, there may be a leak. If
you suspect a problem, have the vehicle checked at your
SUBARU dealer. Never use different brands of clutch fluid together.
When clutch fluid is added, be careful not to allow any dirt into
the tank.
Check the fluid level on the outside of the reservoir. If the level is below “MIN ” level mark, add the recommended clutch fluid to “MAX ” level
mark.
Use only clutch fluid from a sealed container.
“ MIN ” level mark
“MAX ” level mark
HBB004HB

Maintenance and service11-31
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Recommended clutch fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
Brake booster
If the brake booster does not operate as described below, have it
checked by your SUBARU dealer.
1. With the engine off, depress the brake pedal several times, applying
the same pedal force each time. The distance the pedal travels should
not vary.
2. With the brake pedal depressed, start the engine. The pedal should
move slightly down to the floor.
3. With the brake pedal depressed, stop the engine and keep the pedal
depressed for 30 seconds. The pedal height should not change.
4. Start the engine again and run for about one minute then turn it off.
Depress the brake pedal several times to check the brake booster.
Brake booster operates properly if the pedal stroke decreases with each
depression.

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Brake pedal
Check the brake pedal free play and reserve distance according to the
maintenance schedule in the “Warranty and Maintenance Booklet ”.
Checking the brake pedal free play
OM-H0224
0.04 —
0.12 in
(1.0 — 3.0 mm)
Stop the engine and firmly depress the brake pedal several times.
Lightly press the brake pedal down with one finger to check the free
play with a force of less than 2 lb (10 N, 1 kg).
If the free play is not within proper specification, contact your
SUBARU dealer. Checking the brake pedal reserve distance
OM-H0225
More than 2.56 in (65 mm)
Depress the pedal with a force of approximately 66 lb (294 N, 30 kg)

Maintenance and service11-33
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and measure the distance between the upper surface of the pedal
pad and the floor.
When the measurement is smaller than the specification, or when the
pedal does not operate smoothly, contact with your SUBARU dealer.
Clutch pedal (Manual transmission vehicles)
Check the clutch pedal free play and reserve distance according to the
maintenance schedule in the “Warranty and Maintenance Booklet ”.
Checking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no abnormal noises
when the clutch pedal is depressed, and that shifting into 1st or re-
verse feels smooth.
2. Start the vehicle by releasing the pedal slowly to check that the en-gine and transmission smoothly couple without any sign of slippage. Checking the clutch pedal free play
OM-H0224
0.16 —
0.51 in
(4.0 — 13.0 mm)
Lightly press the clutch pedal down with your finger until you feel re-
sistance, and check the free play.
If the free play is not within proper specification, contact your
SUBARU dealer.

11-34
Replacement of brake pad and liningCAUTION
If you continue to drive despite the scraping noise from the audi-
ble brake pad wear indicator, it will result in the need for costlybrake rotor repair or replacement.
OM-H0163
The front disc brakes and the right rear disc brake have an audible wear
indicators on the brake pads. If the brake pads wear close to their ser-
vice limit, the wear indicator makes a very audible scraping noise whenthe brake pedal is applied.
If you hear this scraping noise each time you apply the brake pedal, have the brake pads serviced by your SUBARU dealer as soon as pos-sible.
Breaking-in of new brake pads and linings
When replacing the brake pad or lining, use only genuine SUBARU
parts. After replacement, the new parts must be broken in as follows: n Brake pad and lining
While maintaining a speed of 30 to 40 mph (50 to 65 km/h), step on
the brake pedal lightly. Repeat this five or more times.