2003 SSANGYONG MUSSO oil level

5D1-10 TRANSFER CASE (PART TIME 4408)
MAINTENANCE AND REPAIR ON-VEHICLE SERVICE MAINTENANCE OF TRANSFER CASE LUBRICANT Oil Level Check Clean the oil level plug and surrounding area.
Remove the oil level plug and check whether oil is drip out or not.
Tighten the oil level plug.
Oil Change Clean the oil level plug and surrounding area
Place a suitable container under the transfer case.
Remove the oil and tighten the drain plug.
Fill the oil through the oil level plug until oil begins todrip out.
Tighten the oil level plug.
Cautions for oil level check and plugs tightening Do not use an impact wrench to remove or tighten theoil level plug or drain plug since this will damage thethreads in the transfer case.
Tightening Torque 20 - 30 Nm

5D2-40 TRANSFER CASE (TOD)
REPLACEMENT OF OIL Oil Specification Specified Oil Level
SpecificationStandard
Capacity Service A.T.F S-3, S-4 or Dexron II, III
1.4 Litre
Inspection every 15,000km, Replacement every 50,000km =
Oil Replacement
1. Lift on vehicle then make sure on safety.
2. Prepare a vessel to drain transfer case oil.
3. Release filler plug.
4. Drain oil completely.
5. Wash drain plug and than tighten. Installation Notice
Tightening Torque 19 - 30 Nm
6. Replenish standardized oil by specified level through filler plug hole.
7. Tighten filler plug after washing.
Installation Notice
8. Check oil leakage.
Tightening Torque 19 - 30 Nm
. .

6A-6 POWER STEERING SYSTEM
OIL PUMP PRESSURE CHECK Oil Pump Pressure Check
1. Disconnect the pressure hose from the oil pump connect apressure gauge between the oil pump and pressure hose
2. Bleed the system . Start the engine and turn the steering wheel form lock several times until oil temperature is up to
50°C
3. Run the engine at 1,000 rpm.
4. Close the pressure gauge valve and check oil pressure.
NoticeDo not keep the valve closed for more than 10 seconds.
5. Remove the pressure gauge and connect the pressure hose.
6. Do bleeding procedure. BLEEDING OF POWER STEERING SYSTEM Bleeding of Power Steering System
1. Disconnect the fuel line. Using a starter motor, crank the engine and turn the steering wheel from lock to lock 5 or 6 times. Notice Do bleeding with engine cranking. If bleed with idling, there can be a air contact with oil.
2. Connect the fuel feed line and start the engine at idle speed.
3. Turn the steering wheel from lock to lock until there is no more air in oil reservoir.
4. Connect the oil level is within specification.
5. By turning the steering wheel left to right, check the oil level change. Notice
If oil is not changes more than 5mm, do bleeding again.
If oil level rises suddenly when stopped engine, again.
Relief Pressure
75 - 82 kg/cm2

INSTRUMENTATION/DRIVER INFORMATION 9E-3
COMBINATION METER
COMPONENT LOCATOR
1. Speedometer
2. Odometer
3. Trip odometer
4. Tachometer
5. Coolant temperature gauge
6. Fuel gauge
7. Low fuel level warning light
8. Turn signal indicator (left)
9. Turn signal indicator (right)
10. Outside rearview mirror & tailgate heating switch
11. Reset button
12. Auto shift indicator*
13. Door open warning light
14. TCS indicator (equipped with ABD)*
21. ABS warning light* 22. EBD warning light*
23. ECS / SPORT warning light*
24. 4 - wheel warning light*
25. 4 - wheel high indicator
26. 4 - wheel low indicator
27. WINTER indicator
28. POWER indicator
29. High beam indicator
15. Alternator warning light
16. Engine oil pressure warning light
17. Brake system warning light
18. Glow indicator light (For Diesel engine)
19. Airbag warning light*
20. Seat belt reminder

5-144 ELECTRICAL WIRING DIAGRAMS
2) WARNING LAMP(BATTERY CHARGE, BRAKE, OIL PRESSURE, SEAT BELT,ENGINE CHECK, AIR BAG) CIRCUIT
Main - Engine Engine - MainGenerator - EngineGenerator - Engine Generator - Engine Engine - MainEngine Main - ECM MainMain Air BagMain - T/M Main - T/M (GSL) Main - T/M (DSL)Main - T/MMain - T/MMain - ECM Main Engine
C101 (21Pin, Colorless) C104 (15Pin, Black)C106 (4Pin, Black)C107 (3Pin, Black) C108 (2Pin, Black) C109 (16Pin, Black)C111 (40Pin, Black)C203 (4Pin, Colorless)C207 (16Pin, Black) C208 (16Pin, Black) C208 (12Pin, Black)C209 (8Pin, Black)C210 (4Pin, Black) C213 (6Pin, Colorless) G101
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, Turbo)Under The Air Cleaner Housing (DSL, N/Turbo)Under The Air Cleaner Housing (GSL)Under The Coolant Reservoir Tank Center The Engine Room Dash Panel Left The AudioUpper The T/CUpper The T/CUpper The T/C Upper The T/C (DSL) Upper The T/C (GSL)Beside Yhe ECM (MSE)Behind The Left Lamp
C101
W/H MAINC104
W/H ENGINE C106
W/H GENERATOR C107
W/H GENERATOR
C108
W/H GENERATOR C109
W/H ENGINE
C111
W/H ECM MAIN
C203
W/H MAIN
C207
W/H T/M C208
W/H MAIN (DSL) C209
W/H MAIN
C210
W/H MAIN C213
W/H ECM MAIN CLUSTER
BRAKE FLUID
LEVEL SWITCH
10 1
20 11
30 21
40 31
1234 5678
9 101112
13 14 15 16
321
654
11 2
29 38
28
13 2021
39 434842
C208
W/H T/M (GSL)
1234 5678
9 101112
13 14 15 16
1212
34
1234 5678
9 1011121234
5678
12 3412