2003 SSANGYONG MUSSO wheel torque

M162 ENGINE CONTROLS 1F1-65
1 Crankshaft Position Sensor
2 Bolt (M6 X 14)........................................ 9 -11Nm
CRANKSHAFT POSITION SENSOR
Removal & Installation Procedure
1. Disconnect the wiring connector at the crankshaft position
sensor.
2. Unscrew the bolt and remove the crankshaft position sensor unit. Installation Notice
3. Installation should follow the removal procedure in the reverse order. 3 Segment
4 Flywheel
Tightening Torque 9 -11Nm

FRONT SUSPENSION 2C-7
Removal & Installation Procedure
1. Remove the fixing nuts and bolts of the shock absorberand lower arm connection. Installation Notice
2. Remove the connecting nuts of the stabilizer bar link to the lower arm. Installation Notice
3. Turn the height control bolt until the distance between the end of the height control bolt end piece and the bolt end becomes 0-5 mm. Installation Notice Install the torsion bar spring and adjust the distance between the end of the height control bolt and piece end the bolt end to be 50-55 mm. Adjust the vehicle height.
Tightening Torque 60 - 80 Nm
Tightening Torque 16 - 22 Nm
4. Remove the torque arm fixing nuts and bolts and then withdraw the torsion bar spring. Installation Notice
M10 M12
Tightening Torque40 - 60 Nm 60 - 80 Nm
5. Installation should follow the removal precedure in thereverse order.
6. Check and adjust the wheel alignment.

TIRES AND WHEELS 2E-7
To correct unbalance, install equal weights 180 ° opposite
each other, one on the inside of the wheel and one on the outside, at the point of unbalance.
Balance Weight
6. Cautions for installation and removal. Clean the mounting surfaces of hub and wheel.
Do not apply grease or oil on the nuts and bolts (It will
cause looseness and poor tightening).
Using a jack, lift up the tire about 3cm from the ground.
Tighten nuts in a criss-cross pattern 2-3 times.10g
0.4oz
20g
0.7oz 30g
1.10oz 40g
1.40oz 50g
1.80oz 60g
2.1oz
Steel : 80 - 120Nm
Aluminium : 110 - 130NmTighten Torque

FRONT DRIVE AXLE 3A-9
Removal & Installation Procedure
1. Remove the tire.Installation Notice
Steel Wheel
Aluminum Wheel
Tightening Torque80 - 120 Nm
110 - 130 Nm
2. Remove the autolocking hub vacuum hose.
3. With ABS Remove the wheel speed sensor from the steering knuckle. Installation Notice
4. Remove the mounting bolts and pull off the caliper assembly. Installation Notice
Tightening Torque 6 - 8 Nm
Hose Bolt
Mounting Bolt
Tightening Torque25 - 35 Nm
85 - 105 Nm
Notice Be careful not to damage the brake hose.

REAR DRIVE AXLE 3D-7
Removal & Installation Procedure
1. Remove the tire.Installation Notice
2. Release the parking brake. Steel Wheel
Aluminum Wheel
Tightening Torque
3. Remove the bolts and the brake caliper.
Installation Notice Be careful not to damage the brake hose.
Tightening Torque 85 - 100 Nm
4. Remove the brake disc. Notice
To remove the disc, install the bolts (M8 x 1.25) into the service hole and uniformly tighten the bolts.
5. Disconnect the parking brake cable.
80 - 120 Nm
110 - 130 Nm

HYDRAULIC BRAKES 4A-7
MAINTENANCE AND REPAIRON-VEHICLE SERVICE
BLEEDING THE BRAKES For Master Cylinder Replacement
1. Add oil after master cylinder replacement.
2. Run the engine and depress the brake pedal several times to build pressure and then keep the pedal fully depressed.
3. Loosen the screws of primary and secondary pipe at the master cylinder outlets to bleed air.
4. Repeat above step No.3 several times until there are no more air bubbles.
5. Bleed air in the system at the hydraulic unit outlet pipe and wheel if pressure building is not enough by depressing the pedal only after above air bleeding.
For Caliper and Brake Hose Replacement
1. Check the oil level from the oil reservoir and refill if necessary.
2. Run the engine and depress the pedal several times to build pressure and then keep the pedal fully depressed.
3. Connect a vinyl tube to the caliper breather and prepare a container to coentain brake oil.
4. Loosen the breather screw until there are no more bubbles.
5. Bleed air in the system at four (4) wheels in order as shown in right figure if pressure building is not enough by depressing the pedal after above air bleeding.
Tightening Torque
9 - 14 NmItem
Front Bleeder Screw
Rear Bleeder Screw
Notice
Do not reuse the bled brake fluid.
Always bleed the air after replacing brake fluid or
master cylinder, caliper, brake hose and pipe.
Always operate in normal order.

FRONT DISC BRAKES 4D-3
Removal & Installation Procedure
1. MANDO Brake
Tightening Torque 25 - 35 Nm
2. PBR Brake Remove the eye-hose bolt and disconnect the hose. Installation Notice
Tightening Torque 15 - 18 Nm
3. Remove the wheel speed sensor (for ABS vehicies). Installation Notice
Tightening Torque 6 - 8 Nm
4. Remove the mounting bolts and then caliper assembly. Installation Notice
Tightening Torque 85 - 105 Nm
Remove the hose mounting nut and disconnect the hose. Installation Notice

REAR DISC BRAKES 4E-3
Tightening Torque 15 - 18 Nm
Tightening Torque 85 - 105 Nm
Removal & Installation Procedure
1. Remove the eye-hose bolt and disconnect the hose.
Installation Notice
2. Unscrew the mounting bolts and remove the brake caliper assembly. Installation Notice
3. Pull out the brake pads. Replace pads if necessary. Notice Always change the all pads on one wheel at a time.
4. Installation should follow the removal precedure in the reverse order.
5. Bleed the air from the system.