2003 SSANGYONG MUSSO cooling

1B1-10 M162 ENGINE MECHANICAL
10. Remove the upper mounting bolts of radiator and thenremove the radiator.
7. Loosen the cylinder block drain plug and then drain thecoolant completely. Installation Notice
Tightening Torque 30 Nm
Notice Replace the seal before installation of the drain plug.
8. Remove the cooling fan shroud.
9. Disconnect the each hose from radiator.

M162 ENGINE MECHANICAL 1B1-19
POWER STEERING PUMP AND A/C BRACKET Preceding Work : Removal of cooling fan and shroud
1 Vent Hose
2 Bolt (M8 x 91, 2 pieces).................22.5-27.5 Nm
3 Power Steering Pump
4 Bolt (M8 x 105, 4 pieces) ...............22.5-27.5 Nm
5 Washer
6 A/C Compressor
7 Bolt (M8 x 40, 3 pieces, M8 x 95, 2 pieces) ..........................22.5-27.5 Nm 8 A/C Bracket
9 Gasket ................................................... Replace
10 Bracket 11 Bolt (M8 x 22, 2 pieces) .................22.5-27.5 Nm
12 Tensioning Pulley
13 Nut ................................................. 40.5-49.5 Nm

M162 ENGINE MECHANICAL 1B1-25
POLY V - BELT Preceding Work : Removal of cooling fan
1 Poly V-belt
Removal & Installation Procedure
1. Release the belt tension by turning the belt tensioning pulley nut clockwise.
2. Remove the poly v-belt.
Notice Check the belt for damage and tensioning pulley bearing
point for wear and replace them if necessary.
3. Install the belt by turning the nut of tensioning pulley clockwise.2 Belt Tensioning Pulley

1B1-26 M162 ENGINE MECHANICAL Poly V-Belt Arrangement
1 Belt Tensioning Pulley
2 Crankshaft Belt Pulley
3 A/C Compressor Pulley
4 Cooling Fan Pulley5 Alternator Pulley
6 Idler
7 Power Steering Pump Pulley
8 Cooling Fan and Water Pump Pulley

M162 ENGINE MECHANICAL 1B1-39
3. Remove the cooling fan and the viscous clutch. Unscrewthe three bolts from the cooling fan bracket and remove the bracket (arrows). Installation Notice
4. Remove the timing gear case cover after unscrewing the bolts (3) and (4) from the timing gear case cover and the bolt (9) from the oil pan. Notice Be careful not to damage the oil pan gasket.Installation Notice
Apply the sealant after cleaning the timing gear case
cover surface.
Be careful not to stain the oil chamber of chain tensioner
with the sealant.
5. Installation should follow the removal procedure in the reverse order.
6. Warm up the engine and check for oil leaks.
Tightening Torque 22.5 - 27.5 Nm
Tightening Torque Bolt (3,4) 22.5 - 27.5 Nm
Bolt (9) 9 - 11 Nm

1B1-42 M162 ENGINE MECHANICAL1 Center Bolt (M18 x 50) ......1st step 200- 220 Nm
2nd step 90 °+10 °
2 Vibration Damper Disk
3 Bolt (M6 x 20, 6 pieces) .....................7.7-9.5 Nm
BELT PULLEY AND VIBRATION DAMPER Preceding Work : Removal of cooling fan and viscous clutch
Removal of fan shroud Removal of drive belt
4 Vibration Damper Assembly
5 Woodruff Key
6 Bolt (M6 x 12, 4 pieces) ......................... 9-11 Nm
7 Cooling Fan Pulley

1B2-2 M161 ENGINE MECHANICALSPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS N

 m
35 - 40 10 - 15 5 - 10
21 - 25 30
56 - 6650 - 60
22.5 - 27.5 41.5 - 49.522.5 - 27.522.5 - 27.5
9 - 11
9 - 11
9 - 11
9 - 11
22.5 - 27.5
10
+90 °
55
+90 °
+90 °
22.5 - 27.522.5 - 27.5 9 - 109 - 10200
+90 °
40
+90 °
45
+90 °
35
9 - 11 20
+90 °
20
+90 °
20 / + 90 °
20 / + 90 °
22.5 - 27.5
Application
Power Steering Hydraulic Lines A/C High Pressure and Liquid HoseRadiator Support Menber BoltFuel Supply and Return Hose to Fuel DistributorExhaust Manifold and Pipe
Propeller Shaft to Transmission Engine Mounting NutAlternator Carrier BoltBelt Pulley BoltSteering Pump Bolt A/C Bracket Bolt Intake Air Duct BoltIgnition Cable Cover BoltCylinder Head Cover BoltCamshaft Adjuster Bolt Cylinder Head Front Cover Bolt Flange Bolt in Exhaust Camshaft Sprocket Cylinder Head Bolt Cooling Fan Bracket Bolt
Timing Gear Case Cover Bolt M8 M6
Crankshaft Rear Cover BoltVibration Damper Center Bolt Connecting Rod Bearing Cap Bolt Flywheel Stretch Bolt Amarture Bolt in Flywheel Ring and Seal Cover Nut in FlywheelSprocket Bolt to Exhaust Camshaft Camshaft Adjuster Flange Bolt Intake Flange Shaft Bolt Exhaust Camshaft Sprocket Bolt Camshaft Bearing Cap Bolt

M161 ENGINE MECHANICAL 1B2-11
10. Remove the upper mounting bolts of radiator and thenremove the radiator.
7. Loosen the cylinder block drain plug and then drain thecoolant completely. Installation Notice
Tightening Torque 30 Nm
Notice Replace the seal before installation of the drain plug.
8. Remove the cooling fan shroud.
9. Disconnect the each hose from radiator.