2003 PONTIAC GRAND PRIX engine

He !r : I r8 r hoses, ar other engine
parts, can be very hot. Don’t touch them. If you
do, you can be burned.
Don’t run the engine if there is a leak. If you
run the engine,
it could lose all coolant. That
could cause an engine fire, and you could be
burned. Get any leak fixed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see
if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running.
If they aren’t, your vehicle needs service.
Notice: Engine damage from running your engine
without coolant isn’t covered by your warranty. See “Overheated Engine Protection Operating
Mode’’
in the Index for information on driving to a
safe place
in an emergency.
Notice: When adding coolant, it is important that
you use only
DEX-COOL@ (silicate-free) coolant.
If coolant other than DEX-COOL@
is added to
the system, premature engine, heater core or radiator corrosion may result. In addition, the engine
coolant will require change sooner
- at 30,000 miles
(50 000 km) or 24 months, whichever occurs first.
Damage caused by the
use of coolant other
than DEX-COOL@ is not covered by your new
vehicle warranty.
How to Add Coolant to the Coolant
Recovery Tank
If you haven’t found a problem yet, but the coolant level
isn’t at the COLD mark, add a
50/50 mixture of clean,
drinkable water and DEX-COOL@ engine coolant at
the coolant recovery tank. See
Engine Coolant on
page 5-30 for more information.
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Notice: In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture. Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot but you wouldn’t get the overheat warning.
Your engine could catch fire and you or others
could be burned. Use a
50/50 mixture of clean,
drinkable water and
DEX COOL@ coolant.
You car.
._e burnec. .. you spi-. :oolant on hot
engine parts. Coolant contains ethylene glycol
and
it will burn if the engine parts are hot
enough. Don’t
spill coolant on a hot engine.
When the coolant in the coolant recovery tank
is at the
COLD mark, start your vehicle.
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40w to Add Coolant to the Radiator The radiator pressure cap is located on the passenger’s
side of the vehicle
in the front of the engine
dotice: Your engine has a specific radiator compartment, near the battery and the diagonal cross
ill procedure. Failure to follow this procedure could brace. See Engine Compartment Overview on page 5-12
:ause your engine to overheat and be severely for more information on location.
lamaged. You can remove the radiator pressure cap when the
cooling system, including the radiator pressure cap and
upper radiator hose, is no longer hot.
1. Turn the pressure cap slowly counterclockwise until
it first stops. (Don’t press down while turning the
pressure cap).
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
5-4 1

2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don’t spill coolant on a hot engine.
I
3. If you have the 3800 V6 engine, remove the
3800 Series
II V6 engine cover shield to access the
bleed valve.
3.1. Clean the area around the engine oil
fill tube
and cap before removing. Twist the oil
fill
tube, with cap attached, counterclockwise
and remove it.
3.2.
If you have the supercharged engine,
remove the nut in the center
of the cover
shield.
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3.3. Lift the engine cover shield at the front, slide
the catch tab out
of the engine bracket and
remove the cover shield.
3.4. Put the oil fill tube, with cap attached, in the
valve cover oil
fill hole until you’re ready to
replace the cover shield. 4.
After the engine cools, open the coolant air bleed
valve or valves.
Thermostat Bypass Tube
(3100 V6)
Thermostat Housing
(31 00 V6)
3100 V6 engine: There are two bleed valves. One is
located on the thermostat housing. The other is located
on the thermostat bypass tube.
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3800 V6 engine: There is
one bleed valve. It is
located on the thermostat
housing.
Thermostat Housing
(3800 V6)
5. Fill the radiator with the proper DEX-COOL@
coolant mixture, up to the base of the filler
neck. See Engine Coolant
on page 5-30 for more
information about the proper coolant mixture.
If you see a stream of coolant coming from an air
bleed valve, close the valve. Otherwise, close
the valves after the radiator is filled.
6. Rinse or wipe any spilled coolant from the engine
and the compartment.
7.
If you have the 3800 V6 engine, replace the 3800
7.1. Remove the oil fill tube, with cap attached,
Series
II V6
engine cover shield.
from the valve cover.
7.2. Insert the catch tab on the cover shield
under the bracket
on the engine.
7.3. Place the hole in the cover shield over the
hole
in the valve cover. Install oil fill tube and
cap by twisting clockwise.
7.4. If you have the supercharged engine, install
the nut in the center
of the cover shield.
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8. Then fill the coolant recovery tank to COLD mark.
9. Put the cap back on the coolant recovery tank,
but leave the pressure cap
off.
10. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fans.
11. By this time, the coolant level inside the radiator
filler neck may be lower.
If the level is lower, add
more
of the proper DEX-COOL@ coolant mixture
through the filler neck until the level reaches
the base of the filler neck.
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Power Steering Fluid
12. Then replace the pressure cap. At any time during
this procedure
if coolant begins to flow out of the
filler neck, reinstall the pressure cap. Be sure
the arrow on the pressure cap lines up like this.
13. Check the coolant in the recovery tank. The level in
the coolant recovery tank should be at the HOT
mark when the engine
is hot or at the COLD mark
when the engine is cold. The power
steering fluid reservoir is located in the
engine compartment next to the engine coolant recovery
tank. In the 3800 V6 (Code
K) engine and the 3800 V6
Supercharged (Code
I) engine, the power steering
fluid reservoir sits low in the engine compartment. See
Engine Compartment Overview on page
5- 12.
5-46