SC-32
STARTING SYSTEM
5. Check depth of insulating mold from commutator surface.
Less than 0.2 mm (0.008 in)... Undercut to 0.5 to 0.8 mm
(0.020 to 0.031 in).
AssemblyEKS0031M
Apply high-temperature grease to lubricate the bearing, gears and frictional surface when assembling the
starter.
Carefully observe the following instructions.
PINION PROTRUSION LENGTH ADJUSTMENT
Clearance (QR engine models)
With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance “L” between the front edge of
the pinion and the pinion stopper.
Not in the specified value... Adjust by adjusting plate.
SEL022Z
Clearance “L” : Refer to SDS. SC-34, "Starter" .
SKIB0229E
SEL633BA
STARTING SYSTEM
SC-33
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Movement (YD engine models)
Compare movement “L” in height of pinion when it is pushed out with
magnetic switch energized and when it is pulled out by hand until it
touches stopper.
Not in the specified value...Adjust by adjusting plate.Movement “L” : Refer to SDS. SC-34, "
Starter" .
SKIB0230E
SEL633BA
SC-34
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryEKS0031Q
StarterEKS0031R
AlternatorEKS0031S
Applied modelQR20, QR25 engine
YD22 engine
Except
for Northern EuropeFor Northern
Europe
Type 55D23L 80D23L 110D26L
Capacity [V - AH] 12-48 12-52 12-64
Applied modelQR20, QR25 engine
YD22 engine
A/T M/T
Ty p eS114-844 M0T87081 M8T71471
HITACHI make MITSUBISHI make
Reduction
System voltage [V] 12
No-loadTerminal voltage [V] 11.0
Current [A] Less than 90 Less than 90 Less than 145
Revolution [rpm] More than 2,700 More than 2,500 More than 3,300
Minimum diameter of commutator [mm (in)] 28.0 (1.102) 28.8 (1.134) 31.4 (1.236)
Minimum length of brush [mm (in)] 10.5 (0.413) 7.0 (0.276) 11.0 (0.433)
Brush spring tension [N (kg, lb)] 16.2 (1.65, 3.64)15.0 - 20.4
(1.5 - 2.1, 3.4 - 4.6)26.7 - 36.1
(2.7 - 3.7, 6.0 - 8.2)
Clearance between bearing metal and armature shaft [mm (in)] Less than 0.2 (0.008) —
Clearance “L” between pinion front edge and pinion
stopper[mm (in)]0.3 - 2.5
(0.012 - 0.098)0.5 - 2.0
(0.020 - 0.079)—
Movement “L” in height of pinion assembly [mm (in)] —0.5 - 2.0
(0.020 - 0.079)
Applied model QR20, QR25 engine YD22 engine
Ty p eLR1110-713 A3TB0771
HITACHI make MITSUBISHI make
Nominal rating [V - A] 12-110 12-90
Ground polarityNegative
Minimum revolutions under no-load
(When 13.5 V is applied)[rpm] Less than 1,100 Less than 1,300
Hot output current (When 13.5V is applied) [A/rpm](More than 35/1,300)
More than 70/1,800
More than 91/2,500
More than 110/5,000More than 29/1,300
More than 76/2,500
More than 88/5,000
Regulated output voltage [V] 14.1 - 14.7
Minimum length of brush [mm (in)] More than 6.0 (0.236) More than 5.0 (0.197)
Brush spring pressure [N (g, oz)]1.0 - 3.43
(102 - 350, 3.60 - 12.34)4.8 - 6.0
(490 - 610, 17.28 - 21.51)
Slip ring minimum diameter [mm (in)] More than 26.0 (1.024) More than 22.1 (0.870)
Rotor coil resistance at 20 °C (68 °F) [Ω] 2.31 2.1 - 2.5
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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DRIVER INFORMATION SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED CONTROL METER ................................ 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 4
POWER SUPPLY AND GROUND CIRCUIT ........ 4
WATER TEMPERATURE GAUGE ........................ 4
TACHOMETER ..................................................... 5
SPEEDOMETER ................................................... 5
FUEL GAUGE ....................................................... 5
AMBIENT TEMPERATURE INDICATOR .............. 5
CAN Communication ................................................ 6
CAN Communication Unit ........................................ 6
TYPE 1 .................................................................. 7
TYPE 2 .................................................................. 8
TYPE 3/TYPE4 ..................................................... 9
TYPE 5 ................................................................ 10
Component Parts and Harness Connector Location .... 11
Combination Meter ................................................. 12
CHECK ................................................................ 12
Schematic/LHD Models .......................................... 13
Wiring Diagram — METER —/LHD Models ........... 14
Schematic/RHD Models ......................................... 16
Wiring Diagram — METER —/RHD Models .......... 17
Terminals and Reference Value for Combination
Meter ...................................................................... 19
Meter/Gauges Operation and Odo/Trip Meter ........ 19
SELF-DIAGNOSIS FUNCTION .......................... 19
HOW TO ALTERNATE DIAGNOSIS MODE ....... 19
How to Proceed With Trouble Diagnosis ................ 20
Diagnosis Flow ....................................................... 20
Power Supply and Ground Circuit Inspection ........ 21
Trouble Diagnosis Chart for Symptom ................... 22
DIAGNOSIS RESULTS ....................................... 22
Fuel Level Sensor Inspection [Gasoline Engine Models] ................................................................... 23
FUEL GAUGE ..................................................... 23
LOW-FUEL WARNING LAMP ............................. 23
Fuel Level Sensor Inspection [Diesel Engine Mod-
els] .......................................................................... 24
FUEL GAUGE ..................................................... 24
LOW-FUEL WARNING LAMP ............................. 24
Engine Speed Signal Inspection ............................. 26
Water Temperature Signal Inspection .................... 26
Vehicle Speed Signal Inspection [with ESP] ........... 26
Vehicle Speed Signal Inspection [without ESP] ...... 26
The Fuel Gauge Pointer Fluctuates, Indicator
Wrong Value or Varies ............................................ 27
The Fuel Gauge Does Not Move to FULL position ... 27
Ambient Temperature Inspection [Without Auto A/
C] ............................................................................ 28
Ambient Temperature Inspection [With Auto A/C] ... 29
Electrical Components Inspection .......................... 30
FUEL LEVEL SENSOR UNIT CHECK/GASO-
LINE ENGINE MODELS ..................................... 30
FUEL LEVEL SENSOR UNIT CHECK/DIESEL
ENGINE MODELS .............................................. 30
AMBIENT SENSOR CHECK ............................... 31
Removal and Installation for Combination Meter .... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
Disassembly and Assembly for Combination Meter ... 32
DISASSEMBLY ................................................... 32
ASSEMBLY ......................................................... 32
WARNING LAMPS .................................................... 33
Schematic ............................................................... 33
Wiring Diagram — WARN —/LHD Models ............. 34
Wiring Diagram — WARN —/RHD Models ............ 42
Electrical Components Inspection .......................... 50
OIL PRESSURE SWITCH CHECK ..................... 50
DIODE CHECK ................................................... 50
A/T INDICATOR ........................................................ 51
Wiring Diagram — AT/IND —/LHD Models ............ 51
Wiring Diagram — AT/IND —/RHD Models ............ 52
A/T Indicator Does Not Illuminate ........................... 53
DI-4
COMBINATION METERS
COMBINATION METERSPFP:24814
System DescriptionEKS00EGZ
UNIFIED CONTROL METER
Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled by the
unified meter control unit, which is built into the combination meter.
Digital meter is adopted for odo/trip meter.*
*The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.
Odo/trip meter segments can be checked in diagnosis mode.
Meter/gauge can be checked in diagnosis mode.
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER
The vehicle speed signal and the memory signals from the meter memory circuit are processed by the
combination meter and the mileage is displayed.
Ambient temperature indicator indicates signal from ambient sensor processed by combination meter.
Depressing the odo/trip meter switch toggles the mode in the following order.
The odo/trip meter display mode toggling and trip display resetting can be identified by the amount of time
that elapses from pressing the odo/trip meter switch to releasing it.
When resetting with trip A displayed, only trip A display is reset (Trip B operates the same way).
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No. 28, located in the fuse block (J/B)]
to combination meter terminal 1.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 11, located in the fuse block (J/B)]
to combination meter terminals 2.
Ground is supplied
to combination meter terminals 21
through body grounds M27 and M70.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM provides an engine coolant temperature signal to combination meter for water temperature gauge with
CAN communication line.
SKIA8917E
COMBINATION METERS
DI-5
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TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides an engine speed signal to combination meter for tachometer with CAN communication line.
SPEEDOMETER
ESP/TCS/ABS control unit (with ESP) or ABS actuator and electric unit (without ESP) provides a vehicle
speed signal to the combination meter for the speedometer with CAN communication line.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by a variable ground signal supplied
from body grounds B8 and B18 (LHD models)
from body grounds B107 and B119 (RHD models)
through terminal 1 and 4 of the fuel level sensor unit
through terminal 3 and 1 of the sub fuel level sensor unit and
to combination meter terminal 8 for the fuel gauge.
AMBIENT TEMPERATURE INDICATOR
The ambient temperature is indicated by the signal from ambient sensor.
Combination meter inputs voltage conversed from resistance which ambient sensor detects.
Indication range is between -30 and 55 °C (-22 and 131 °F). When ambient air temperature is less than -30 °C
(-22 °F) or more than 55 °C (131 °F), display shows “---°C”. When indicated temperature becomes less than 3
°C (37 °F), ambient temperature indicator flashes as a sign of warning.
Without Auto A/C
Power is supplied
through combination meter terminal 27
to ambient sensor terminal 1.
Ground is supplied
to combination meter terminal 28
through ambient sensor terminal 2.
Signal is supplied
through ambient sensor terminal 1
to combination meter terminal 27.
With Auto A/C
Power is supplied
through auto amp terminal 9
to ambient sensor terminal 1.
Ground is supplied
to combination meter terminal 28 and auto amp terminal 24
through ambient sensor terminal 2.
And combination meter receives ambient sensor signal from ambient sensor
through ambient sensor terminal 1
to combination meter terminal 27.
NOTE:
Combination meter distinguish whether or not the combination meter terminal 29 receives voltage (VAC sig-
nal) from auto amp terminal 28. If the terminal receives, combination meter discerns as auto A/C.
Indication When Turning Ignition Switch OFF
In a case that temperature detected by ambient sensor is higher than indicated temperature before turn-
ing ignition switch off.
–In a case of more than 3.5 hours after turning ignition switch off, temperature detected by ambient sensor
is indicated when turning ignition switch on.
–In a case of less then 3.5 hours after turning ignition switch off, temperature at the time of turning ignition
switch off is indicated.
DI-6
COMBINATION METERS
In a case that temperature detected by ambient sensor is lower than indicated temperature before turning
ignition switch off.
–Temperature detected by ambient sensor is indicated when turning ignition switch ON.
Indication During Running
Though temperature detected by ambient sensor temporarily changed, indicating temperature continentally
indicates.
In a case that temperature detected by ambient sensor is higher than indicated temperature.
–If vehicle speed is more than 20 km/h(13 MPH), elevation of indicating temperature is limited according to
the speed until temperature detected by ambient sensor is indicated.
NOTE:
Vehicle speed 20 km/h (13 MPH): 256 sec., 25 km/h (16 MPH): 238 sec., 35 km/h (22 MPH): 200 sec., 50
km/h (31 MPH): 144 sec., 65 km/h (40 MPH): 88 sec., more than 80 km/h (50 MPH): 32 sec.
–If vehicle speed is more than 20 km/h (13 MPH), and that temperature detected by ambient sensor
becomes 8 °C (46 °F) more than indicating temperature, indicating temperature will be elevated unit the
degree becomes same as temperature detected by ambient sensor with limiting elevation of indicating
temperature 1 °C par a minute.
–If vehicle speed is less than 20 km/h (13 MPH), indicating temperature is continually kept.
In a case that temperature detected by ambient sensor is lower than indicated temperature.
–Temperature detected by ambient sensor is indicated during running.
CAN CommunicationEKS00EH0
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitEKS00F58
×: ApplicableBody typeWagon
Axle4WD
Engine QR20DE/QR25DE QR25DE YD22DDTi QR25DE
Transmission M/T A/T M/T A/T
Brake control ABS ESP
CAN communication unit
ECM×××××
TCM××
ABS actuator and electric unit (control unit)××
ESP/TCS/ABS control unit×××
Steering angle sensor×××
4WD control unit×××××
Combination meter×××××
CAN communication typeDI-7, "
TYPE 1"DI-8, "TYPE 2"DI-9, "TYPE 3/TYPE4"DI-10, "TYPE
5"
COMBINATION METERS
DI-7
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TYPE 1
System diagram
Input/output signal chart
T: Transmit R: Receive
PKIA6458E
Signals ECMABS actuator and
electric unit
(control unit)4WD control unit Combination meter
Engine speed signal T R R
Engine coolant temperature signal T R
A/C compressor feedback signal T R
Vehicle speed signalTRR
RT
ABS warning lamp signal T R
4WD warning lamp signalTR
4WD mode indicator lamp signal T R
Parking brake switch signalRT
MI signal T R