ON-VEHICLE SERVICE
BRC-51
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionEFS0019R
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
×: Required
–: Not required
CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT-II.
(Adjustment cannot be done without CONSULT-II.)
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition
switch ON (do not start engine).
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
3. Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” on CONSULT-II screen in
this order. Refer to BRC-77, "
CONSULT-II BASIC OPERATION PROCEDURE" .
4. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to carry out above operation.
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “STR ANGLE SIG” on CONSULT-II screen.
Then make sure “STR ANGLE SIG” is within 0 ±3.5 deg. If value is more than specification, repeat steps 3
to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch OFF.
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ESP/TCS/ABS control unit−
Replacing ESP/TCS/ABS control unit−
Removing/Installing steering angle sensor×
Removing/Installing steering components×
Removing/Installing suspension components×
Change 4 tires to new ones –
Tire rotation–
Adjusting wheel alignment×
SFIA0371E
BRC-52
[ESP/TCS/ABS]
SYSTEM DESCRIPTION
SYSTEM DESCRIPTIONPFP:00000
System DiagramEFS0019X
ESP FunctionEFS0019W
1. The Electronic Stability Program is called the ESP for short.
ESP is indicated as ESP on CONSULT-II screen.
2. In addition to the ABS/TCS function, ESP detects a driver's steering operation amount and brake opera-
tion amount from steering angle sensor and pressure sensor. Using the information from yaw rate/side G
sensor and wheel sensors, ESP judges the driving condition (conditions of understeer and oversteer) to
improve the stability by controlling brake on 4 wheels and engine output.
3. During ESP operation, SLIP indicator lamp flashes to inform the driver of the operation.
CAUTION:
During ESP operation, body and the brake pedal lightly vibrate and their mechanical noise may be
heard. This is a normal condition.
If vehicle is rotated on a turn table, or rolled and rocked on a ship, the ABS warning lamp,
ESP OFF indicator lamp, and SLIP indicator lamp may turn on. In this case, start engine on a nor-
mal road again. If the ABS warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp turn
off after the restart, it is normal.
When driving in a steep slope such as a bank, ABS warning lamp, ESP OFF indicator lamp, and
SLIP indicator lamp may turn on. In this case, start the engine on a normal road again. If ABS
warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp turn off after the restart, it is nor-
mal.
TCS FunctionEFS0019V
1. With the wheel sensor signals from 4 wheels, the ESP/TCS/ABS control unit detects a wheel spin. If a
wheel spins, the control unit controls brake fluid pressure to the spinning wheel, and cuts the fuel to the
engine. It also closes the throttle valve to reduce the engine torque. Furthermore, throttle position is con-
trolled to the appropriate engine torque.
2. If a wheel spins, the TCS system works and function by applying brake fluid pressure to the spinning
wheel.
SFIA2012E
SYSTEM DESCRIPTION
BRC-53
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
3. During TCS operation, it informs a driver of system operation by flashing SLIP indicator lamp.
CAUTION:
During TCS operation, body and brake pedal lightly vibrate and the mechanical noise may be
heard. This is a normal condition.
Depending on road circumstances, a driver may have a sluggish feel. This is not abnormal,
because the optimum traction has the highest priority by TCS operation.
When the vehicle is passing through a road where the surface friction coefficient varies, down-
shifting or depressing the accelerator pedal fully may activate TCS temporarily.
ABS FunctionEFS0019U
1. In cases of braking suddenly or braking on slippery road (ice road), ABS functions prevent wheels from
lock, improve the stability in sudden braking, and make efficient avoidance of obstacles with steering
manipulation by detecting wheel speed and controlling brake fluid pressure.
2. EBD is integrated in ESP/TCS/ABS system.
CAUTION:
During ABS operation, brake pedal lightly vibrates and its mechanical noise may be heard. This is
a normal condition.
When starting engine, or just after starting vehicle, brake pedal may vibrate or the motor operating
noise may be heard from engine compartment. This is a normal status of the operation check.
The stopping distance may be longer than that of vehicles without ABS when vehicle drives on
rough, gravel, or snowy (fresh deep snow) road.
EBD FunctionEFS004HO
Electronic Brake Distributor is a function that detects subtle slippages between front and rear wheels dur-
ing braking, and it improves handling stability by electronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.
In case of electrical system break down, the fail-safe function is activated, EBD and ABS becomes inoper-
ative, and ABS warning lamp and brake warning lamp are turned on.
Electrical System Diagnosis by CONSULT-II is available.
Fail-Safe FunctionEFS004HP
ESP/ TCS SYSTEM
In case of throttle control system trouble, ESP OFF indicator lamp and SLIP indicator lamp are turned on, and
the condition of vehicle is the same as the condition of vehicles without ESP/TCS equipment. In case of trou-
ble to the throttle control system, the ABS control continues to operate normally without ESP/TCS control.
CAUTION:
If the fail-safe function is activated, then perform the self- diagnosis for ESP/TCS/ABS control system.
ABS, EBD SYSTEM
In case of electrical malfunctions with the ABS, ABS warning lamp, ESP OFF indicator lamp and SLIP indica-
tor lamp will turn on. In case of electrical malfunctions with the EBD, brake warning lamp, ABS warning lamp,
ESP OFF indicator lamp and SLIP indicator lamp will turn on. Simultaneously, the ESP/ TCS/ABS become one
of the following conditions of the fail-safe function.
1. For ABS trouble, only the EBD is activated and the condition of vehicle is the same condition of vehicles
without ESP/TCS/ABS equipment.
2. For EBD trouble, the EBD and ABS become inoperative, and the condition of vehicle is the same as the
condition of vehicles without ESP/TCS/ABS, EBD equipment.
NOTE:
In condition 1 described above, an ABS self-diagnosis sound may be heard. That is a normal condition
because a self-diagnosis for “Ignition switch ON” and “The first starting” are being performed.
CAN COMMUNICATION
BRC-55
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
CAN COMMUNICATIONPFP:23710
System DescriptionEFS0055T
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitEFS0055Y
×: Applicable
TYPE 3/TYPE4
System diagram
Body typeWagon
Axle4WD
Engine QR20DE/QR25DE QR25DE YD22DDTi QR25DE
Transmission M/T A/T M/T A/T
Brake control ABS ESP
CAN communication unit
ECM×××××
TCM××
ABS actuator and electric unit (control unit)××
ESP/TCS/ABS control unit×××
Steering angle sensor×××
4WD control unit×××××
Combination meter×××××
CAN communication typeBRC-8, "
TYPE
1"
BRC-9, "TYPE
2"BRC-55, "TYPE 3/TYPE4"BRC-56,
"TYPE 5"
PKIA6459E
BRC-56
[ESP/TCS/ABS]
CAN COMMUNICATION
Input/output signal chart
T: Transmit R: Receive
*1: YD engine models only
*2: QR engine models only
TYPE 5
System diagram
Input/output signal chart
T: Transmit R: Receive Signals ECMESP/TCS/ABS
control unitSteering angle
sensor4WD control
unitCombination
meter
Engine speed signal T R R R
Engine coolant temperature signal TR
A/C switch signal*
1RT
A/C compressor feedback signal*
2TR
Vehicle speed signalTRR
RT
ABS warning lamp signal T R
Brake warning lamp signal T R
SLIP indicator lamp signal T R
ESP OFF indicator lamp signal T R
4WD warning lamp signalTR
4WD mode indicator lamp signalTR
Parking brake switch signalRT
MI signal TR
Glow indicator lamp signal*
1TR
PKIA6460E
Signals ECM TCMESP/TCS/
ABS control
unitSte ering
angle sensor4WD control
unitCombination
meter
Stop lamp switch signalRT
TR
P·N range signal R T
CAN COMMUNICATION
BRC-57
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
A/T position indicator lamp signal T R R
O/D OFF indicator signal T R
Overdrive control switch signal R T
Engine speed signal T R R R
Engine coolant temperature signal TR
A/C compressor feedback signal TR
Vehicle speed signalTRR
RT
ABS warning lamp signal T R
Brake warning lamp signal T R
SLIP indicator lamp signal T R
ESP OFF indicator lamp signal T R
4WD warning lamp signalTR
4WD mode indicator lamp signalTR
Parking brake switch signalRT
MI signal TR Signals ECM TCMESP/TCS/
ABS control
unitSteering
angle sensor4WD control
unitCombination
meter
TROUBLE DIAGNOSIS
BRC-75
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Control Unit Input/Output Signal StandardEFS001A6
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if
an output circuit (harness) is open or shorted.
Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORWheel speed Vehicle stopped 0 [km/h]
Wheel sensor circuit
During driving (Note 1)Almost in accor-
dance with the
speedometer dis-
play (within ±10%)
ACCEL POS SIGOpen/close condition
of throttle valve (linked
with accelerator pedal)Accelerator pedal not
depressed (ignition switch is
ON)0%Control unit communica-
tion circuit between the
ESP/TCS/ABS control
unit and ECM Accelerator pedal depressed
(ignition switch is ON)0 – 100%
ENG RPMWith the engine run-
ningWith the engine stopped 0rpm
Engine speed signal cir-
cuit
Engine runningAlmost in accor-
dance with
tachometer display
STR ANGLE SIGSteering wheel angle
detected by steering
angle sensorStraight-ahead condition Approx. 0 °
Steering angle sensor
and circuit
Steering – 720 to 720°
YAW RATE SENYaw rate detected by
yaw rate sensorVehicle stopped Approx. 0 d/s
Yaw rate sensor and cir-
cuit
During driving – 70 to 70d/s
SIDE G-SENSORTransverse accelera-
tion detected by side G
sensorVehicle stopped
Approx. 0 m/s
2
Side G sensor and circuit
During driving
– 24.3 to 24.1m/s2
PRESS SENSORBrake fluid pressure
detected by pressure
sensorWith the ignition switch
turned ON and brake pedal
released.Approx. 0 bar
Pressure sensor and cir-
cuit
With the ignition switch
turned ON and brake pedal
depressed.– 40 to 300bar
BATTERY VOLTBattery voltage sup-
plied to the ESP/TCS/
ABS control unitIgnition switch ON 10 – 16VESP/TCS/ABS control
unit power supply circuit
and ground circuit
MOTOR RELAYMotor relay
ON/OFF conditionABS not activated. OFF
Motor relay and circuit
ABS activated. ON
ACTUATOR RLYActuator relay
ON/OFF conditionIgnition ON and Vehicle
stopped.OFF
Actuator relay and circuit
Engine running and Vehicle
stopped.ON
STOP LAMP SWOperating status of
brake pedalDepress brake pedal. ON
Stop lamp switch circuit
Release the brake pedal. OFF
PARK BRAKE SW Parking brake statusParking brake activated ON
Parking brake switch cir-
cuit
Parking brake not activated OFF
BRC-76
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
OFF SWESP OFF SW
ON/OFF conditionESP OFF switch ON
(When ESP OFF indicator
lamp is ON.)ON
ESP OFF switch circuit
ESP OFF switch OFF
(When ESP OFF indicator
lamp is OFF.)OFF
ABS WARN LAMPABS warning lamp sta-
tus (Note 2)When ABS warning lamp is
ON.ON
ABS warning lamp circuit
When ABS warning lamp is
OFF.OFF
OFF LAMPESP OFF indicator
lamp status (Note 3)When ESP OFF indicator
lamp is ON.ON
ESP OFF indicator lamp
circuit
When ESP OFF indicator
lamp is OFF.OFF
SLIP LAMPSLIP indicator lamp
status (Note 4)When SLIP indicator lamp is
ONON
SLIP indicator lamp cir-
cuit
When SLIP indicator lamp is
OFF.OFF
FR LH IN SOL
FR LH OUT SOL
FR RH IN SOL
FR RH OUT SOL
RR LH IN SOL
RR LH OUT SOL
RR RH IN SOL
RR RH OUT SOLSolenoid valve opera-
tionActuator (solenoid valve) is
active (“Active Test ”with CON-
SULT-II) or actuator relay is
inactive (in fail-safe mode).ON
Solenoid valve and cir-
cuit
When the actuator (solenoid
valve) is not active and actua-
tor relay is active (ignition
switch ON).OFF
USV [FR-RL]
USV [FL-RR]
HSV [FR-RL]
HSV [FL-RR]ESP switch-over sole-
noid valve statusWhen the actuator (switch-
over solenoid valve) is active
(“Active test” with CONSULT-
II) or the actuator relay is inac-
tive (when fail-safe mode).ON
Switch-over solenoid
valve and circuit
When the actuator (switch-
over solenoid valve) is inactive
or the actuator relay is active
(ignition switch ON).OFF
V/R OUTPUTActuator relay acti-
vated
(ON/OFF)When the actuator relay is
active (the engine is running).ON
Actuator relay and circuit When the actuator relay is not
active (before the engine get
started and in the fail-safe
mode).OFF
M/R OUTPUTActuator motor and
motor relay status (ON/
OFF)When the actuator motor and
motor relay are active (“Active
test” with CONSULT-II).ON
Actuator motor, motor
relay, and circuit
When the actuator motor and
motor relay are inactive.OFF
FLUID LEV SWBrake fluid level warn-
ing switch status.When brake fluid level warning
switch is ON.ON
Brake fluid level warning
switch, brake warning
lamp and circuit. When brake fluid lever warning
switch is OFF.OFF
EBD FAIL SIG
ABS FAIL SIG
TCS FAIL SIG
ESP FAIL SIGSystem fail signal sta-
tusMalfunctions condition
(When system failed)OFFEBD system
ABS system
TCS system
ESP system Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation