BRC-92
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
2. SELF-DIAGNOSIS RESULT CHECK 2
1. Disconnect connectors of pressure sensor and ESP/TCS/ABS control unit, and connect them again cor-
rectly.
2. Perform ESP/TCS/ABS control unit self-diagnosis again.
Is inspection result OK?
YES >> Repair or replace the poorly connected connector, then perform the self-diagnosis again.
NO >> GO TO 3.
3. PRESSURE SENSOR CIRCUIT INSPECTION
1. Disconnect connectors of pressure sensor and ESP/TCS/
ABS control unit.
2. Check for continuity between ESP/TCS/ABS control unit and
pressure sensor (harness connector E67).
Is inspection result OK?
YES >> GO TO 4.
NO >> Repair or replace the disconnected harness.
4. PRESSURE SENSOR INSPECTION
Check the “PRESS SENSOR” value in “DATA MONITOR”.
Is inspection result OK?
YES >> Perform ESP/TCS/ABS control unit self-diagnosis again.
NO >> Pressure sensor malfunction. Replace ESP actuator (with the pressure sensor).
SFIA2192E
ESP/TCS/ABS control unit
(harness connector E122)Pressure sensor
(ESP actuator harness connector E67)Continuity
69 (P/L) 30 (P/L) Yes
68 (L/OR) 31 (L/OR) Yes
67 (G/B) 32 (G/B) Yes
Condition PRESS SENSOR (Data monitor)
Brake pedal depressed Positive value
Brake pedal released Approx. 0 bar
TROUBLE DIAGNOSIS
BRC-105
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
5. ESP/TCS/ABS CONTROL UNIT POWER SUPPLY CIRCUIT INSPECTION 2
1. Check the fuse 10A.
2. Check for continuity between the battery positive terminal and
ESP/TCS/ABS control unit.
Is inspection result OK?
YES >> Check battery for a loose terminal and low voltage or alternator for abnormality.
NO >>
Replace the fuse 10A.
Harness disconnection
Inspection 12 When “EMERGENCY BRAKE” is indicated in the Self-Diagnosis
Results
EFS001AO
Inspection procedure
1. SELF-DIAGNOSIS RESULT CHECK
Check the self-diagnosis results.
When any items other than “EMERGENCY BRAKE” is displayed in the self-diagnosis results, follow the
instructions below.
CAUTION:
“EMERGENCY BRAKE” is indicated when the control unit itself is detected internal error. If this dis-
play item was indicated, replace the control unit.
Is
“EMERGENCY BRAKE” is indicated in the self-diagnosis results?
YES >> Replace ESP/TCS/ABS control unit, and perform the self-diagnosis again.
NO >> INSPECTION END.
Inspection 13 When “ST ANG SEN SIGNAL” is Indicated in the Self-Diagnosis
Results
EFS001AP
Inspection procedure
1. SELF-DIAGNOSIS RESULT CHECK 1
Check the self-diagnosis results.
When any items other than
“ST ANGLE SEN SIGNAL” is displayed in the self-diagnosis results:
YES >> Check and repair the applicable items. Perform the self-diagnosis again.
NO >> Perform the steering angle sensor neutral position adjustment. GO TO 2.
SFIA2188E
ESP/TCS/ABS control unit
(harness connector E122)Battery terminal Continuity
1 (G/R) positive Yes
Self-diagnosis results
EMERGENCY BRAKE
Self-diagnosis results
ST ANGLE SEN SIGNAL
BRC-106
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
2. SELF-DIAGNOSIS RESULT CHECK 2
Turn ignition switch OFF, and ON to erase the self-diagnosis results. And perform the ESP/TCS/ABS control
unit self-diagnosis again.
Is the same self-diagnosis item indicated again?
YES >> After replacing spiral cable (with the steering angle sensor), perform the neutral position adjust-
ment. Then conduct the self-diagnosis again.
NO >> Inspection End
Inspection 14 Brake Fluid Level of Reservoir Tank, Communication Circuit
between ESP/TCS/ABS Control Unit and Brake Fluid Level Warning Switch
EFS001AQ
Inspection procedure
1. SELF-DIAGNOSIS RESULT CHECK 1
Check the self-diagnosis results.
Does the brake warning light turn on?
YES >> Check the pad for wear. Check the brake fluid for leakage.
NO >> GO TO 2.
2. SELF-DIAGNOSIS RESULT CHECK 2
1. Disconnect connectors for the brake fluid level warning switch and ESP/TCS/ABS control unit.
2. Securely connect connectors. Perform the ESP/TCS/ABS control unit self-diagnosis again.
Is the same self-diagnosis item indicated again?
YES >> GO TO 3.
NO >> Poor connection of connector. Repair or replace the poorly connected connector.
3. CIRCUIT CHECK BETWEEN BRAKE FLUID LEVEL WARNING SWITCH AND ESP/TCS/ABS CON-
TROL UNIT
1. Disconnect connectors for brake fluid level warning switch and
ESP/TCS/ABS control unit.
2. Check for the continuity between the brake fluid level warning switch and the ESP/TCS/ABS control unit.
Is inspection result OK?
YES >> Perform the ESP/TCS/ABS control unit self-diagnosis again.
NO >> Repair or replace the disconnected harness.
Self-diagnosis results
BR FLUID LEVER LOW
SFIA2196E
ESP/TCS/ABS control unit
(harness connector E122)Brake fluid level warning switch
(harness connector E19)Continuity
40 (Y/B) 1 (Y/B) Yes
BRC-110
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
Actuator operation check
1. Connect 9 and 10 terminals of actuator to 40 and 41 terminals of
relay box.
2. Measure the motor voltage (No.4 terminal to body earth) with
oscilloscope. Then check the motor reverse voltage occasioned
time.
The motor reverse voltage occasioned time is more than 0.1
sec.
CAUTION:
Perform checking of motor relay unit. Then confirm that
relay functions.
Driving actuator motor is with in 4 sec. to prevent heating
up.
Standard condition of the motor reverse voltage occa-
sioned time is: Battery voltage is 12V. Temperature 20°.
when the battery voltage or temperature is lower than the
standard, the motor reverse voltage occasioned time
becomes slightly shorter.
Symptom 1: ABS Works Frequently.EFS001AS
Inspection procedure
1. INSPECTION START
Check the wheel sensor system.
Sensor mounting inspection
Sensor pick-up inspection for iron chips
Sensor rotor inspection (e.g. Number of teeth, damaged teeth)
Sensor connector engagement inspection
Is inspection result OK?
YES >> GO TO 2.
NO >> Refer to wheel sensor and rotor lines.
2. LOOSENESS INSPECTION
Check front axle for looseness.
Is inspection result OK?
YES >>BRC-110, "Symptom 2: Unexpected Pedal Action"
NO >> Axle inspection and repair
Symptom 2: Unexpected Pedal ActionEFS001AT
Inspection procedure
1. BRAKE PEDAL STROKE INSPECTION
Check the brake pedal stroke.
Is the stroke excessively long?
YES >> Check the bleeding and brake system.
NO >> GO TO 2.
SFIA1824E
TROUBLE DIAGNOSIS
BRC-111
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
2. PEDAL FORCE INSPECTION
Check that brake is effective with the pedal depressed.
Is the pedal force heavy, but effective?
YES >> Normal
NO >> GO TO 3.
3. CONNECTOR AND PERFORMANCE INSPECTION
Disconnect the actuator relay unit connector to deactivate the ABS function. Check that brake is effective.
Is brake effective?
YES >> GO TO 4.
NO >> Brake line inspection
4. ABS WARNING LAMP INDICATOR INSPECTION
Check that ABS warning lamp illuminates.
Does ABS warning lamp illuminate?
YES >> Perform the self-diagnosis.
NO >> GO TO 5.
5. WHEEL SENSOR INSPECTION
Check the wheel sensor system.
Sensor mounting inspection
Sensor pick-up inspection for iron chips
Sensor rotor inspection (e.g. Number of teeth, damaged teeth)
Sensor connector engagement inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel sensor and rotor lines repair
Symptom 3: Longer Stopping DistanceEFS001AU
Inspection procedure
1. INSPECTION START
Check that the stopping distance when braking becomes longer only on a snowy or gravel road.
Does the stopping distance when braking become longer only on a snowy or gravel road?
YES >> It may be longer than that of vehicle without ABS.
NO >> GO TO 2.
2. PERFORMANCE CHECK
Disconnect the actuator relay box to deactivate the ABS function.
Is the stopping distance still longer?
YES >>Brake line air bleeding
Brake line inspection
NO >> GO TO 3.
3. ABS WARNING LAMP INDICATOR INSPECTION
Check that ABS warning lamp illuminates.
Does ABS warning lamp illuminate?
YES >> Perform the self-diagnosis.
NO >> GO TO 4.
BRC-112
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
4. WHEEL SENSOR INSPECTION
Check the wheel sensor system.
Sensor mounting inspection
Sensor pick-up inspection for iron chips
Sensor rotor inspection (e.g. Number of teeth, damaged teeth)
Sensor connector engagement inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel sensor and rotor lines repair
Symptom 4: ABS Does Not Work.EFS001AV
Inspection procedure
1. ABS WARNING LAMP INDICATOR INSPECTION
Check that the ABS warning lamp illuminates.
Does the ABS warning lamp illuminate?
YES >> Perform the self-diagnosis.
NO >> GO TO 2.
2. WHEEL SENSOR INSPECTION
Check the wheel sensor system.
Sensor mounting inspection
Sensor pick-up inspection for iron chips
Sensor rotor inspection (e.g. Number of teeth, damaged teeth)
Sensor connector engagement inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel sensor and rotor lines repair
Symptom 5: Pedal Vibration and NoiseEFS001AW
Inspection procedure
1. SYMPTOM CHECK
Check the brake system for pedal vibration or noise when engine starts.
Is inspection result OK?
YES >> Perform the self-diagnosis.
NO >> GO TO 2.
2. SYMPTOM CHECK 2
Check the brake system for pedal vibration or noise when pedal is depressed lightly (just put a foot on).
CAUTION:
Under the following driving conditions, the wheel speed will fluctuates, resulting in ABS activation.
When shifting gears
High speed cornering
When a gust of wind
Is inspection result OK?
YES >> GO TO 3.
NO >> Normal
TROUBLE DIAGNOSIS
BRC-113
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
3. SYMPTOM CHECK 3
Does the symptom appear during normal braking operation?
CAUTION:
ABS may work in following driving conditions even if there is no sudden brake.
When road friction is low.
High speed cornering
When a gust of wind
Is inspection result OK?
YES >> GO TO 4.
NO >> Normal
4. SYMPTOM CHECK 4
Check that the symptom is reproduce when the engine speed is increased with the vehicle stopped.
Is inspection result OK?
YES >> GO TO 5.
NO >>
Normal.
CAUTION:
This symptom may appear with vehicle stopped.
5. SYMPTOM CHECK 5
Check that the symptom is reproduced when any switch of electrical equipment is operated.
Is inspection result OK?
YES >> Check that there are no radio, antenna, and antenna lead-in wires (including wiring) near control
unit.
NO >> GO TO 6.
6. ABS WARNING LAMP INSPECTION
Check that the ABS warning lamp turns on.
Is inspection result OK?
YES >> Perform the self-diagnosis.
NO >> GO TO 7.
7. WHEEL SENSOR INSPECTION
Check the wheel sensor system.
Sensor mounting inspection
Sensor pick-up inspection for iron chips (e.g. Number of teeth, damaged teeth)
Sensor connector engagement inspection
Wheel sensor path harness and connector inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel sensor and rotor lines repair
Symptom 6: ESP OFF Indicator Lamp Does Not IlluminateEFS001AX
Inspection procedure
1. ESP OFF INDICATOR LAMP INSPECTION
Disconnect ESP/TCS/ABS control unit connector.
Does ABS warning lamp and ESP OFF indicator lamp illuminate?
YES >> ESP/TCS/ABS control unit malfunction. Repair or replace the control unit.
NO >> Combination meter system malfunction. Check the combination meter.
DI-6
COMBINATION METERS
In a case that temperature detected by ambient sensor is lower than indicated temperature before turning
ignition switch off.
–Temperature detected by ambient sensor is indicated when turning ignition switch ON.
Indication During Running
Though temperature detected by ambient sensor temporarily changed, indicating temperature continentally
indicates.
In a case that temperature detected by ambient sensor is higher than indicated temperature.
–If vehicle speed is more than 20 km/h(13 MPH), elevation of indicating temperature is limited according to
the speed until temperature detected by ambient sensor is indicated.
NOTE:
Vehicle speed 20 km/h (13 MPH): 256 sec., 25 km/h (16 MPH): 238 sec., 35 km/h (22 MPH): 200 sec., 50
km/h (31 MPH): 144 sec., 65 km/h (40 MPH): 88 sec., more than 80 km/h (50 MPH): 32 sec.
–If vehicle speed is more than 20 km/h (13 MPH), and that temperature detected by ambient sensor
becomes 8 °C (46 °F) more than indicating temperature, indicating temperature will be elevated unit the
degree becomes same as temperature detected by ambient sensor with limiting elevation of indicating
temperature 1 °C par a minute.
–If vehicle speed is less than 20 km/h (13 MPH), indicating temperature is continually kept.
In a case that temperature detected by ambient sensor is lower than indicated temperature.
–Temperature detected by ambient sensor is indicated during running.
CAN CommunicationEKS00EH0
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitEKS00F58
×: ApplicableBody typeWagon
Axle4WD
Engine QR20DE/QR25DE QR25DE YD22DDTi QR25DE
Transmission M/T A/T M/T A/T
Brake control ABS ESP
CAN communication unit
ECM×××××
TCM××
ABS actuator and electric unit (control unit)××
ESP/TCS/ABS control unit×××
Steering angle sensor×××
4WD control unit×××××
Combination meter×××××
CAN communication typeDI-7, "
TYPE 1"DI-8, "TYPE 2"DI-9, "TYPE 3/TYPE4"DI-10, "TYPE
5"