
AT-198
TROUBLE DIAGNOSIS FOR SYMPTOMS
A/T Does Not Shift: 33 → 22 , When Selector Lever “3” → “2” PositionBCS0014Q
SYMPTOM:
A/T does not shift from 33 to 22 when changing selector lever from “3” to “2” position on “Cruise Test
— Part 3”.
DIAGNOSTIC PROCEDURE
1. SYMPTOM CHECK
Check symptom. Refer to AT- 5 0 , "
Cruise Test — Part 1" .
Is
“A/T Does No Shift: D1 →D2 or Does Not Kickdown: D4 →D2 ” OK?
YES (With CONSULT-II)>>GO TO 2.
YES (Without CONSULT-II)>>GO TO 3.
NO >> Go to AT- 1 8 4 , "
A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
2. CHECK PNP SWITCH CIRCUIT (WITH CONSULT-II)
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out “P·N”, “R”, “D”, “3”, “2” and “1” position switches mov-
ing selector lever to each position.
OK or NG
OK >>INSPECTION END.
NG >> Check PNP switch. Refer to AT- 1 6 6 , "
PNP SWITCH" .
Item name Condition Display value
PN POSI SWWhen setting selector lever to
“N” or “P” position.ON
When setting selector lever to
other positions.OFF
R POSITION SWWhen setting selector lever to
“R” position.ON
When setting selector lever to
other positions.OFF
D POSITION SWWhen setting selector lever to
“D” and “3” positions.ON
When setting selector lever to
other positions.OFF
2 POSITION SWWhen setting selector lever to
“2” position.ON
When setting selector lever to
other positions.OFF
1 POSITION SWWhen setting selector lever to
“1” position.ON
When setting selector lever to
other positions.OFF
SAT701J

AT-200
TROUBLE DIAGNOSIS FOR SYMPTOMS
A/T Does Not Shift: 22 → 11 , When Selector Lever “2” → “1” PositionBCS0014R
SYMPTOM:
A/T does not shift from 22 to 11 when changing selector lever from “2” to “1” position on “Cruise Test
— Part 3”.
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT (WITH CONSULT-II)
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out “P·N”, “R”, “D”, “3”, “2” and “1” position switches mov-
ing selector lever to each position.
OK or NG
OK >> GO TO 3.
NG >> Check PNP switch. Refer to AT- 1 6 6 , "
PNP SWITCH" .
Item name Condition Display value
PN POSI SWWhen setting selector lever to
“N” or “P” position.ON
When setting selector lever to
other positions.OFF
R POSITION SWWhen setting selector lever to
“R” position.ON
When setting selector lever to
other positions.OFF
D POSITION SWWhen setting selector lever to
“D” and “3” positions.ON
When setting selector lever to
other positions.OFF
2 POSITION SWWhen setting selector lever to
“2” position.ON
When setting selector lever to
other positions.OFF
1 POSITION SWWhen setting selector lever to
“1” position.ON
When setting selector lever to
other positions.OFF
SAT701J

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-203
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Vehicle Does Not Decelerate By Engine Brake (D4 → 33 )BCS0014S
SYMPTOM:
Vehicle does not decelerate by engine brake when A/T selector lever is in “3” position on “Cruise
Test— Part 3”.
DIAGNOSTIC PROCEDURE
1. CHECK 3RD POSITION SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out “OVERDRIVE SW” switch moving selector lever to
each position.
Without CONSULT-II
1. Turn ignition switch ON. (Do not start engine)
2. Check voltage between A/T device harness connector terminal
and ground. Refer to AT- 1 6 8 , "
Wiring Diagram — AT — NON-
DTC" .
OK or NG
OK >> GO TO 2.
NG >> Check 3rd position switch. Refer to AT- 1 6 6 , "
3RD POSITION SWITCH" .
2. CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-272, "
DTC P2138 APP SENSOR" (QR engine) or EC-
652, "DTC P2138 APP SENSOR" (VQ engine).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace accelerator pedal position sensor.
3. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT
Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT- 8 0 ,
"VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT- 8 6 , "VEHICLE SPEED SENSOR MTR"
.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and/or vehicle speed sensor·MTR
circuits.
Item name Condition Display value
OVERDRIVE SWWhen setting selector lever to
“3” and “2” positions.ON
When setting selector lever to
other positions.OFF
SCIA4730E
Item Connector Terminal ConditionData
(Approx.)
3rd posi-
tion switchM62 1 - GroundWhen setting
selector lever to “3”
and “2” positions.0V
When setting
selector lever to
other positions.Battery volt-
age
SCIA7858E

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-205
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Vehicle Does Not Decelerate By Engine Brake (33 → 22 )BCS0014T
SYMPTOM:
Vehicle does not decelerate by engine brake when shifting A/T from “3” to “2” position on “Cruise
Te s t — P a r t 3 ” .
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT (WITH CONSULT-II)
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out “P·N”, “R”, “D”, “3”, “2” and “1” position switches mov-
ing selector lever to each position.
OK or NG
OK >> GO TO 3.
NG >> Check PNP switch. Refer to AT- 1 6 6 , "
PNP SWITCH" .
Item name Condition Display value
PN POSI SWWhen setting selector
lever to “N” or “P” posi-
tion.ON
When setting selector
lever to other positions.OFF
R POSITION SWWhen setting selector
lever to “R” position.ON
When setting selector
lever to other positions.OFF
D POSITION SWWhen setting selector
lever to “D” and “3” posi-
tions.ON
When setting selector
lever to other positions.OFF
2 POSITION SWWhen setting selector
lever to “2” position.ON
When setting selector
lever to other positions.OFF
1 POSITION SWWhen setting selector
lever to “1” position.ON
When setting selector
lever to other positions.OFF
SAT701J

AT-208
TROUBLE DIAGNOSIS FOR SYMPTOMS
Vehicle Does Not Decelerate By Engine Brake (22 → 11 )BCS0014U
SYMPTOM:
Vehicle does not decelerate by engine brake when shifting from 22 (12 ) to 11 on “Cruise Test — Part
3”.
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT (WITH CONSULT-II)
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out “P·N”, “R”, “D”, “3”, “2” and “1” position switches mov-
ing selector lever to each position.
OK or NG
OK >> GO TO 3.
NG >> Check PNP switch. Refer to AT- 1 6 6 , "
PNP SWITCH" .
Item name Condition Display value
PN POSI SWWhen setting selector
lever to “N” or “P” posi-
tion.ON
When setting selector
lever to other positions.OFF
R POSITION SWWhen setting selector
lever to “R” position.ON
When setting selector
lever to other positions.OFF
D POSITION SWWhen setting selector
lever to “D” and “3” posi-
tions.ON
When setting selector
lever to other positions.OFF
2 POSITION SWWhen setting selector
lever to “2” position.ON
When setting selector
lever to other positions.OFF
1 POSITION SWWhen setting selector
lever to “1” position.ON
When setting selector
lever to other positions.OFF
SAT701J

ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION AT C
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AT C
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Working with HFC-134a (R-134a) ..... 5
General Refrigerant Precautions .............................. 6
Precautions for Refrigerant Connection ................... 6
ABOUT ONE-TOUCH JOINT ................................ 6
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ...................................................... 8
O-RING AND REFRIGERANT CONNECTION ..... 9
Precautions for Servicing Compressor .................... 11
Precautions for Service Equipment ........................ 12
RECOVERY/RECYCLING EQUIPMENT ............ 12
ELECTRICAL LEAK DETECTOR ....................... 12
VACUUM PUMP ................................................. 12
MANIFOLD GAUGE SET .................................... 12
SERVICE HOSES ............................................... 13
SERVICE COUPLERS ........................................ 13
REFRIGERANT WEIGHT SCALE ...................... 13
CALIBRATING ACR4 WEIGHT SCALE .............. 13
CHARGING CYLINDER ...................................... 14
Precautions for Leak Detection Dye ....................... 14
IDENTIFICATION ................................................ 14
IDENTIFICATION LABEL FOR VEHICLE ........... 14
PREPARATION ......................................................... 15
Special Service Tools ............................................. 15
HFC-134a (R-134a) Service Tools and Equipment ... 16
Commercial Service Tools ...................................... 18
REFRIGERATION SYSTEM ..................................... 19
Refrigerant Cycle ................................................... 19
REFRIGERANT FLOW ....................................... 19
FREEZE PROTECTION ..................................... 19
Refrigerant System Protection ............................... 19
REFRIGERANT PRESSURE SENSOR ............. 19
PRESSURE RELIEF VALVE ............................... 19
Component Layout ................................................. 20LUBRICANT .............................................................. 21
Maintenance of Lubricant Quantity in Compressor ... 21
LUBRICANT ........................................................ 21
LUBRICANT RETURN OPERATION .................. 21
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 22
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 22
AIR CONDITIONER CONTROL ............................... 24
Description of Air Conditioner LAN Control System ... 24
System Construction .............................................. 24
OPERATION ........................................................ 24
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 25
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 26
FAN SPEED CONTROL ...................................... 26
INTAKE DOOR CONTROL ................................. 26
MODE DOOR CONTROL ................................... 26
MAGNET CLUTCH CONTROL ........................... 27
SELF-DIAGNOSIS SYSTEM .............................. 27
Description of Control System ................................ 28
Control Operation ................................................... 29
DISPLAY SCREEN .............................................. 29
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (DRIVER
SIDE) ................................................................... 29
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (PASSEN-
GER SIDE) .......................................................... 29
AUTO SWITCH ................................................... 29
A/C SWITCH ....................................................... 29
FAN SWITCH ...................................................... 29
INTAKE SWITCH ................................................. 30
MODE SWITCH .................................................. 30
DEFROSTER (DEF) SWITCH ............................. 30
REAR WINDOW DEFOGGER SWITCH ............. 30
DUAL SWITCH .................................................... 30
Fail-safe Function ................................................... 30

PRECAUTIONS
ATC-13
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AT C
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite the manifold gauge.
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied lubricants have been used with the scale. If the scale controls
refrigerant flow electronically, the hose fitting must be 1/2
″ -16
ACME.
CALIBRATING ACR4 WEIGHT SCALE
Calibrate the scale every three months.
To calibrate the weight scale on the ACR4:
1. Press Shift/Reset and Enter at the same time.
2. Press 8787 . “A1 ” will be displayed.
3. Remove all weight from the scale.
4. Press 0 , then press Enter . “0.00 ” will be displayed and change to “A2 ”.
5. Place a known weight (dumbbell or similar weight), between 4.5 and 8.6 kg (10 and 19 lb.) on the center
of the weight scale.
6. Enter the known weight using four digits. (Example 10 lb. = 10.00, 10.5 lb. = 10.50)
7. Press Enter — the display returns to the vacuum mode.
8. Press Shift/Reset and Enter at the same time.
9. Press 6 — the known weight on the scale is displayed.
10. Remove the known weight from the scale. “0.00 ” will be displayed.
11 . P r e s s Shift/Reset to return the ACR4 to the program mode.
RHA272D
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D

ATC-22
LUBRICANT
LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COM-
PRESSOR
After replacing any of the following major components, add the correct amount of lubricant to the system.
Amount of lubricant to be added:
*1: If the refrigerant leak is small, no addition of lubricant is needed.
LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT
1. Before connecting ACR4 to vehicle, check ACR4 gauges. No refrigerant pressure should be displayed. If
NG, recover refrigerant from the equipment lines.
2. Discharge refrigerant into the refrigerant recovery/recycling equipment. Measure lubricant discharged into
the recovery/recycling equipment.
3. Drain the lubricant from the old (removed) compressor into a graduated container and recover the amount
of lubricant drained.
4. Drain the lubricant from the new compressor into a separate, clean container.
5. Measure an amount of new lubricant installed equal to amount drained from old compressor. Add this
lubricant to new compressor through the suction port opening.
6. Measure an amount of new lubricant equal to the amount recovered during discharging. Add this lubricant
to new compressor through the suction port opening.
7. If the liquid tank also needs to be replaced, add another 5 m (0.2 Imp fl oz.) of lubricant at this time.
Do not add this 5 m (0.2 Imp fl oz.) of lubricant when replaces the compressor only.
Part replacedLubricant to be added to system
Remarks
Amount of lubricant
m (Imp fl oz.)
Evaporator 75 (2.6) —
Condenser 35 (1.2) —
Liquid tank 10 (0.4) —
In case of refrigerant leak30 (1.1) Large leak
—
Small leak
*1