ATC-106
TROUBLE DIAGNOSIS
3. CHECK INTAKE SENSOR
Refer to ATC-106, "
Intake Sensor" .
OK or NG
OK >> 1. Replace unified meter and A/C amp.
2. Go to self-diagnosis AT C - 4 7 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
NG >> 1. Replace intake sensor.
2. Go to self-diagnosis AT C - 4 7 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
4. CHECK CIRCUIT CONTINUITY BETWEEN INTAKE SENSOR AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector.
3. Check continuity between intake sensor harness connector
M256 terminal 1 and unified meter and A/C amp. harness con-
nector M45 terminal 41.
4. Check continuity between intake sensor harness connector
M256 terminal 1 and ground.
OK or NG
OK >> 1. Replace unified meter and A/C amp.
2. Go to self-diagnosis AT C - 4 7 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
NG >> Repair harness or connector.
COMPONENT INSPECTION
Intake Sensor
After disconnecting intake sensor connector M256, measure resis-
tance between terminals 1 and 2 at sensor side. Refer to the table
below.
If NG, replace intake sensor.1 – 41 : Continuity should exist.
1 – Ground : Continuity should not exist.
RJIA1811E
Temperature °C (°F) Resistance kΩ
−15 (5) 18.63
−10 (14) 14.14
−5 (23) 10.85
0 (32) 8.40
5 (41) 6.57
10 (50) 5.18
15 (59) 4.12
20 (68) 3.30
25 (77) 2.66
30 (86) 2.16
35 (95) 1.77
40 (104) 1.46
45 (113) 1.21
RJIA3282E
ATC-140
REFRIGERANT LINES
Removal and Installation of Low-pressure Pipe 2 and High-pressure Pipe 2BJS000HU
REMOVAL
1. Set the temperature (passenger side) at 18°C, and then disconnect the battery cable from the negative
terminal.
2. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
3. Remove extension cowl top lower panel. Refer to EI-21, "
COWL TOP" .
4. Remove mounting bolt from low-pressure pipe 1 bracket.
5. Remove high-pressure pipe 1 from vehicle clips.
6. Disconnect one-touch joints of low-pressure pipe 1, and high-
pressure pipe 1.
a. Set a disconnector [high-pressure side (SST: 9253089908), low-
pressure side (SST: 9253089916)] on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
7. Remove blower unit. Refer to AT C - 11 3 , "
BLOWER UNIT" .
8. Remove mounting screws, and then remove air mix door motor
(passenger side).
9. Disconnect air mix door motor connector.
10. Remove intake sensor connector from foot duct (right).
11. Remove mounting screws, and then remove foot duct (right).
12. Remove mounting screws, and then remove heater core cover.
RJIA3322E
RJIA3300E
RJIA3308E
RJIA3323E
ATC-148
REFRIGERANT LINES
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Stop the engine.
2. Connect a suitable A/C manifold gauge set (SST) to the A/C service valves.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.45 bar, 3.52 kg/cm
2 , 50 psi) above 16°C
(61°F). If less than specification, recover/evacuate and recharge the system with the specified amount of
refrigerant.
NOTE:
At temperatures below 16°C (61°F), leaks may not be detected since the system may not reach 345 kPa
(3.45 bar, 3.52 kg/cm
2 , 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet g) to the
low-pressure side [evaporator drain hose h to shaft seal l (QR engine) or m (VQ engine)]. Refer to AT C -
133, "Components" . Perform a leak check for the following areas carefully. Clean the component to be
checked and move the leak detected probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe, refrigerant pressure sensor.
Liquid tank
Check the fitting of refrigerant connection.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recommended
procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7 - 10.
7. Start the engine.
8. Set the A/C control as follows;
a. A/C switch: ON
b. Mode door position: VENT (Ventilation)
c. Intake door position: Recirculation
d. Temperature setting: Max. cold
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
CO-24
[QR]
THERMOSTAT AND WATER CONTROL VALVE
THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationBBS005AB
REMOVAL
1. Drain engine coolant from radiator drain plug at the bottom of radiator and from water drain plug on engine
cylinder block. Refer to CO-10, "
Changing Engine Coolant" and EM-81, "CYLINDER BLOCK" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Disconnect radiator hose (lower) at water inlet side. Refer to CO-13, "
RADIATOR" .
3. Remove water inlet and thermostat.
4. Remove water control valve with the following procedure:
a. Disconnect radiator hose (upper) at water control valve housing (water outlet) side.
b. Disconnect harness connector from engine coolant temperature sensor.
c. Remove heater pipe and heater hose.
d. After removing water control valve housing (water outlet), remove water control valve.
1. Thermostat 2. O-ring 3. Water inlet
4. Water control valve 5. O-ring 6. Gasket
7. Water control valve housing (water outlet) 8. Washer 9. Engine coolant temperature sensor
10. Heater hose 11. O-ring 12. Heater pipe
13. Heater hose
PBIC3519E
CO-52
[VQ]
WATER OUTLET AND WATER PIPING
WATER OUTLET AND WATER PIPINGPFP:11060
Removal and InstallationBBS004X8
Refer to GI-10, "Components" for symbol marks in the figure.
REMOVAL
1. Remove engine cover. Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
2. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-34, "
Changing Engine Coolant" and CO-46, "WATER PUMP" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Remove air duct (inlet), air cleaner case (upper) with mass air flow sensor and air duct assembly. Refer to
EM-131, "
AIR CLEANER AND AIR DUCT" .
4. Remove radiator hose (upper).
5. Remove water hoses and heater hoses.
6. Disconnect harness connectors, and move harness to aside.
1. Radiator hose (upper) 2. Washer 3. Engine coolant temperature sensor
4. Heater hose 5. Water outlet 6. Water hose
7. Gasket 8. Water hose 9. Gasket
10. Water connector 11. O-ring 12. Heater pipe
13. Heater hose 14. Water bypass pipe 15. Water hose
A. To heater core B. To intake manifold collector (upper) C. To intake manifold collector (upper)
D.To heater core (VQ23DE)
To CVT fluid cooler valve (VQ35DE)E. To radiator
PBIC4583J
WATER OUTLET AND WATER PIPING
CO-53
[VQ]
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7. Remove engine coolant temperature sensor as necessary.
CAUTION:
Be careful not to damage engine coolant temperature sensor.
8. Remove water outlet, heater pipe, water bypass pipe and water connector.
INSTALLATION
Note the following, and install in the reverse order of removal.
Securely insert each hose, and install clamp at a position where it does not interfere with the pipe bulge.
When inserting water bypass pipe and heater pipe into water connector, apply neutral detergent to O-ring.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301] and radiator cap
tester (commercial service tool). Refer to CO-34, "
LEAK CHECK" .
Start and warm up engine. Visually check if there is no leaks of engine coolant.
CVT-2 TCM INSPECTION TABLE .................................. 40
CONSULT-II Function (TRANSMISSION) .............. 43
FUNCTION .......................................................... 43
CONSULT-II REFERENCE VALUE ..................... 43
CONSULT-II SETTING PROCEDURE ................ 45
WORK SUPPORT MODE ................................... 45
SELF-DIAGNOSTIC RESULT MODE ................. 47
DATA MONITOR MODE ...................................... 50
CAN DIAGNOSTIC SUPPORT MONITOR
MODE .................................................................. 52
DTC U1000 CAN COMMUNICATION LINE .............. 53
Description .............................................................. 53
On Board Diagnosis Logic ...................................... 53
Possible Cause ....................................................... 53
DTC Confirmation Procedure ................................. 53
WITH CONSULT-II .............................................. 53
Wiring Diagram — CVT — CAN ............................. 54
Diagnostic Procedure ............................................. 55
DTC P0615 START SIGNAL CIRCUIT ..................... 56
Description .............................................................. 56
CONSULT-II Reference Value ................................ 56
On Board Diagnosis Logic ...................................... 56
Possible Cause ....................................................... 56
DTC Confirmation Procedure ................................. 56
WITH CONSULT-II .............................................. 56
Wiring Diagram — CVT — STSIG .......................... 57
Diagnostic Procedure ............................................. 58
DTC P0703 STOP LAMP SWITCH CIRCUIT ........... 60
Description .............................................................. 60
CONSULT-II Reference Value ................................ 60
On Board Diagnosis Logic ...................................... 60
Possible Cause ....................................................... 60
DTC Confirmation Procedure ................................. 60
WITH CONSULT-II .............................................. 60
Diagnostic Procedure ............................................. 61
DTC P0705 PARK/NEUTRAL POSITION SWITCH ... 62
Description .............................................................. 62
CONSULT-II Reference Value ................................ 62
On Board Diagnosis Logic ...................................... 62
Possible Cause ....................................................... 62
DTC Confirmation Procedure ................................. 62
WITH CONSULT-II .............................................. 63
Wiring Diagram — CVT — PNP/SW ...................... 64
Diagnostic Procedure ............................................. 66
Component Inspection ............................................ 68
PNP SWITCH ...................................................... 68
DTC P0710 CVT FLUID TEMPERATURE SENSOR
CIRCUIT .................................................................... 69
Description .............................................................. 69
CONSULT-II Reference Value ................................ 69
On Board Diagnosis Logic ...................................... 69
Possible Cause ....................................................... 69
DTC Confirmation Procedure ................................. 69
WITH CONSULT-II .............................................. 69
Wiring Diagram — CVT — FTS .............................. 70
Diagnostic Procedure ............................................. 71
Component Inspection ............................................ 73
CVT FLUID TEMPERATURE SENSOR .............. 73
DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR) ..................................................... 74
Description .............................................................. 74
CONSULT-II Reference Value ................................. 74
On Board Diagnosis Logic ...................................... 74
Possible Cause ....................................................... 74
DTC Confirmation Procedure .................................. 74
WITH CONSULT-II ............................................... 74
Wiring Diagram — CVT — PRSCVT ...................... 75
Diagnostic Procedure .............................................. 76
DTC P0720 VEHICLE SPEED SENSOR CVT (SEC-
ONDARY SPEED SENSOR) ..................................... 79
Description .............................................................. 79
CONSULT-II Reference Value ................................. 79
On Board Diagnosis Logic ...................................... 79
Possible Cause ....................................................... 79
DTC Confirmation Procedure .................................. 79
WITH CONSULT-II ............................................... 79
Wiring Diagram — CVT — SESCVT ...................... 80
Diagnostic Procedure .............................................. 81
DTC P0725 ENGINE SPEED SIGNAL ...................... 85
Description .............................................................. 85
CONSULT-II Reference Value ................................. 85
On Board Diagnosis Logic ...................................... 85
Possible Cause ....................................................... 85
DTC Confirmation Procedure .................................. 85
WITH CONSULT-II ............................................... 85
Diagnostic Procedure .............................................. 85
DTC P0730 BELT DAMAGE ..................................... 87
Description .............................................................. 87
CONSULT-II Reference Value ................................. 87
On Board Diagnosis Logic ...................................... 87
Possible Cause ....................................................... 87
DTC Confirmation Procedure .................................. 87
WITH CONSULT-II ............................................... 87
Diagnostic Procedure .............................................. 88
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE .................................................... 89
Description .............................................................. 89
CONSULT-II Reference Value ................................. 89
On Board Diagnosis Logic ...................................... 89
Possible Cause ....................................................... 89
DTC Confirmation Procedure .................................. 89
WITH CONSULT-II ............................................... 89
Wiring Diagram — CVT — TCV .............................. 90
Diagnostic Procedure .............................................. 91
Component Inspection ............................................ 93
TORQUE CONVERTER CLUTCH SOLENOID
VALVE .................................................................. 93
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) ... 94
Description .............................................................. 94
CONSULT-II Reference Value ................................. 94
On Board Diagnosis Logic ...................................... 94
Possible Cause ....................................................... 94
DTC Confirmation Procedure .................................. 94
WITH CONSULT-II ............................................... 94
Diagnostic Procedure .............................................. 95
DTC P0745 LINE PRESSURE SOLENOID VALVE ... 97
Description .............................................................. 97
CONSULT-II Reference Value ................................. 97
CVT-5
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CVT
TABLE ............................................................... 183
Component Inspection ......................................... 184
SHIFT LOCK SOLENOID ................................. 184
DETENTION SWITCH (FOR KEY) ................... 184
DETENTION SWITCH (FOR SHIFT) ................ 184
KEY LOCK SOLENOID ..................................... 184
IGNITION KNOB SWITCH ................................ 185
STOP LAMP SWITCH ...................................... 185
AIR BREATHER HOSE .......................................... 186
Removal and Installation ...................................... 186
COMPONENTS ................................................ 186
REMOVAL ......................................................... 186
INSTALLATION ................................................. 186
DIFFERENTIAL SIDE OIL SEAL ........................... 187
Removal and Installation ...................................... 187
COMPONENTS ................................................ 187
REMOVAL ......................................................... 187
INSTALLATION ................................................. 188CVT FLUID COOLER SYSTEM ..............................189
CVT Fluid Cooler Removal and Installation ..........189
COMPONENTS .................................................189
REMOVAL .........................................................190
INSTALLATION .................................................192
COMPONENT INSPECTION ............................192
TRANSAXLE ASSEMBLY ......................................193
Removal and Installation ......................................193
COMPONENTS .................................................193
REMOVAL .........................................................194
INSPECTION ....................................................196
INSTALLATION .................................................196
SERVICE DATA AND SPECIFICATIONS (SDS) ....198
General Specifications ..........................................198
Vehicle Speed at Which Gear Shifting Occurs .....198
Stall Speed ...........................................................198
Line Pressure .......................................................198
Solenoid Valves ....................................................198
CVT Fluid Temperature Sensor ............................199
Primary Speed Sensor .........................................199
Secondary Speed Sensor .....................................199
Removal and Installation ......................................199