A/T 1ST GEAR FUNCTION
AT-137
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DTC Confirmation ProcedureBCS00134
CAUTION:
Always drive vehicle at a safe speed.
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
TESTING CONDITION:
Always drive vehicle on a level road to improve the accuracy of test.
After the repair, perform the following procedure to confirm that the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive vehicle to decrease the voltage (warm up
the fluid) or stop engine to increase the voltage (cool down the
fluid).
3. Select “1ST GR FNCTN P0731” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”.
4. Accelerate vehicle to 20 to 25 km/h (12 to 16 MPH) under the following condition and release accelerator
pedal completely.
THROTTLE POSI: Less than 1.0/8 (at all times during step 4)
SLCT LVR POSI: “D” position
–Make sure that “GEAR” shows “2” after releasing pedal.
5. Depress accelerator pedal to WOT (more than 7.0/8 of “THROTTLE POSI”) quickly from a speed of 20 to
25 km/h (12 to 16 MPH) until “TESTING” changes to “STOP VEHICLE” or “COMPLETED”. (It will take
approximately 3 seconds.)
If the check result NG appears on CONSULT-II screen, go to AT- 1 3 8 , "
Diagnostic Procedure" .
If “STOP VEHICLE” appears on CONSULT-II screen, go to the following step.
–Make sure that “GEAR” shows “1” when depressing accelerator pedal to WOT.
–If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for
“A/T”. In case a 1st trip DTC other than “A/T 1ST GR FNCTN” is shown, refer to applicable “TROU-
BLE DIAGNOSIS FOR DTC”.
6. Stop vehicle.
7. Follow the instruction displayed. (Check for normal shifting referring to the table below.)
8. Make sure that “OK” is displayed. (If “NG” is displayed, refer to AT- 1 3 8 , "
Diagnostic Procedure" .)
Refer to AT- 5 4 , "
Vehicle Speed Which Gear Shifting Occurs" .
BCIA0031E
Vehicle condition Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4
No malfunction exists. 1 → 2 → 3 → 4
Malfunction for “A/T 1ST GR
FNCTN ” exists.2 → 2 → 3 → 3
4 → 3 → 3 → 4
A/T 2ND GEAR FUNCTION
AT-141
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DTC Confirmation ProcedureBCS00139
CAUTION:
Always drive vehicle at a safe speed.
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
TESTING CONDITION:
Always drive vehicle on a level road to improve the accuracy of test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive vehicle to decrease the voltage (warm up
the fluid) or stop engine to increase the voltage (cool down the
fluid).
3. Select “2ND GR FNCTN P0732” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”.
4. Accelerate vehicle to 45 to 50 km/h (28 to 31 MPH) under the following condition and release accelerator
pedal completely.
THROTTLE POSI: Less than 1.0/8
SLCT LVR POSI: “D” position
–Make sure that “GEAR” shows “3” or “4” after releasing pedal.
5. Depress accelerator pedal to WOT (more than 7.0/8 of “THROTTLE POSI”) quickly from a speed of 45 to
50 km/h (28 to 31 MPH) until “TESTING” changes to “STOP VEHICLE” or “COMPLETE”. (It will take
approximately 3 seconds.)
If the check result NG appears on CONSULT-II screen, go to AT- 1 4 2 , "
Diagnostic Procedure" .
If “STOP VEHICLE” appears on CONSULT-II screen, go to following step.
–Make sure that “GEAR” shows “2” when depressing accelerator pedal to WOT.
–If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for
“A/T”. In case a 1st trip DTC other than “A/T 2ND GR FNCTN” is shown, refer to applicable “TROU-
BLE DIAGNOSIS FOR DTC”.
6. Stop vehicle.
7. Follow the instruction displayed. (Check for normal shifting referring to the table below.)
8. Make sure that “OK” is displayed. (If “NG” is displayed, refer to AT- 1 4 2 , "
Diagnostic Procedure" .)
Refer to AT- 5 4 , "
Vehicle Speed Which Gear Shifting Occurs" .
BCIA0031E
Vehicle condition Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4
No malfunction exists 1 → 2 → 3 → 4
Malfunction for “A/T 2ND GR
FNCTN” exists.4 → 3 → 3 → 4
AT-144
A/T 3RD GEAR FUNCTION
DTC Confirmation ProcedureBCS0013E
CAUTION:
Always drive vehicle at a safe speed.
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
TESTING CONDITION:
Always drive vehicle on a level road to improve the accuracy of test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive vehicle to decrease the voltage (warm up
the fluid) or stop engine to increase the voltage (cool down the
fluid).
3. Select “3RD GR FNCTN P0733” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”.
4. Accelerate vehicle to 60 to 75 km/h (37 to 47 MPH) under the following condition and release accelerator
pedal completely.
THROTTLE POSI: Less than 1.0/8 (at all times during step 4)
SLCT LVR POSI: “D” position
–Make sure that “GEAR” shows “4” after releasing pedal.
5. Depress accelerator pedal steadily with 3.5/8 - 4.5/8 of “THROTTLE POSI” from a speed of 60 to 75 km/h
(37 to 47 MPH) until “TESTING” changes to “STOP VEHICLE” or “COMPLETED”. (It will take approxi-
mately 3 seconds.)
If the check result NG appears on CONSULT-II screen, go to AT- 1 4 5 , "
Diagnostic Procedure" .
If “STOP VEHICLE” appears on CONSULT-II screen, go to following step.
–Make sure that “GEAR” shows “3” when depressing accelerator pedal with 3.5/8 - 4.5/8 of
“THROTTLE POSI”.
–If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for
“A/T”. In case a 1st trip DTC other than “A/T 3RD GR FNCTN” is shown, refer to applicable “TROU-
BLE DIAGNOSIS FOR DTC”.
6. Stop vehicle.
7. Follow the instruction displayed. (Check for normal shifting referring to the table below.)
8. Make sure that “OK” is displayed. (If “NG” is displayed, refer to AT- 1 4 5 , "
Diagnostic Procedure" .)
Refer to AT- 5 4 , "
Vehicle Speed Which Gear Shifting Occurs" .
BCIA0031E
Vehicle condition Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4
No malfunction exists. 1 → 2 → 3 → 4
Malfunction for “A/T 3RD GR
FNCTN” exists.1 → 1 → 4 → 4
A/T 4TH GEAR FUNCTION
AT-147
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DTC Confirmation ProcedureBCS0013J
CAUTION:
Always drive vehicle at a safe speed.
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
TESTING CONDITION:
Always drive vehicle on a level road to improve the accuracy of test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive vehicle to decrease the voltage (warm up
the fluid) or stop engine to increase the voltage (cool down the
fluid).
3. Select “4TH GR FNCTN P0734” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”.
4. Accelerate vehicle to 55 to 65 km/h (34 to 40 MPH) under the
following condition and release accelerator pedal completely.
THROTTLE POSI: Less than 5.5/8 (at all times during step 4)
SLCT LVR POSI: “D” position
–Make sure that “GEAR” shows “3” after releasing pedal.
5. Depress accelerator pedal steadily with 1.0/8 - 2.0/8 of “THROTTLE POSI” from a speed of 55 to 65 km/h
(34 to 40 MPH) until “TESTING” has turned to “STOP VEHICLE” or “COMPLETED”. (It will take approxi-
mately 3 seconds.)
If the check result NG appears on CONSULT-II screen, go to AT- 1 4 7 , "
Diagnostic Procedure" .
If “STOP VEHICLE” appears on CONSULT-II screen, go to following step.
–Make sure that “GEAR” shows “4” when depressing accelerator pedal with 1.0/8 - 2.0/8 of
“THROTTLE POSI”.
–If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for
“A/T”. In case a 1st trip DTC other than “A/T 4TH GR FNCTN” is shown, refer to applicable “TROU-
BLE DIAGNOSIS FOR DTC”.
6. Stop vehicle.
7. Follow the instruction displayed. (Check for normal shifting referring to the table below.)
8. Make sure that “OK” is displayed. (If “NG” is displayed, refer to AT- 1 4 7 , "
Diagnostic Procedure" .)
Refer to AT- 5 4 , "
Vehicle Speed Which Gear Shifting Occurs" .
Diagnostic ProcedureBCS0013K
1. CHECK SHIFT-UP (D3 TO D4 )
During AT- 5 0 , "
Cruise Test — Part 1" .
Does A/T shift from D
3 to D4 at the specified speed?
YES >> GO TO 11.
NO >> GO TO 2.
BCIA0031E
Vehicle condition Gear on actual transmission shift pattern when screen is changed to 1 → 2 → 3 → 4
No malfunction exists 1 → 2 → 3 → 4
Malfunction for “A/T 4TH GR
FNCTN” exists.2 → 2 → 3 → 3
1 → 2 → 2 → 1
AT-152
A/T TCC S/V FUNCTION (LOCK-UP)
DTC Confirmation ProcedureBCS0013O
CAUTION:
Always drive vehicle at a safe speed.
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm that the malfunction is eliminated.
WITH CONSULT-II
1. Start engine and select “DATA MONITOR” mode for “A/T” with
CONSULT-II.
2. Make sure that output voltage of A/T fluid temperature sensor is
within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive vehicle to decrease voltage (warm up the
fluid) or stop engine to increase voltage (cool down the fluid).
3. Select “TCC S/V FNCTN P0744” of “DTC WORK SUPPORT”
mode for “A/T” with CONSULT-II and touch “START”.
4. Accelerate vehicle to more than 80 km/h (50 MPH) and maintain
the following condition continuously until “TESTING” has turned
to “COMPLETE”. (It will take approximately 30 seconds after
“TESTING” shows.)
THROTTLE POSI: 1.0/8 - 2.0/8 (at all times during step 4)
SLCT LVR POSI: “D” position
TCC S/V DUTY: More than 94%
VEHICLE SPEED: Constant speed of more than 80 km/h (50 MPH)
–Make sure that “GEAR” shows “4”.
–For shift schedule, refer to AT- 5 4 , "Vehicle Speed Which Gear Shifting Occurs" .
–If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS” for
“A/T”. In case a 1st trip DTC other than “A/T TCC S/V FNCTN” is shown, refer to applicable “TROU-
BLE DIAGNOSIS FOR DTC”.
5. Make sure that “OK” is displayed. (If “NG” is displayed, refer to AT- 1 5 2 , "
Diagnostic Procedure" .)
Refer to AT- 5 4 , "
Vehicle Speed at When Lock-up Occurs/Releases" .
Diagnostic ProcedureBCS0013P
1. CHECK SHIFT-UP (D3 TO D4 )
During AT- 5 0 , "
Cruise Test — Part 1" .
Does A/T shift from D
3 to D4 at the specified speed?
YES >> GO TO 11.
NO >> GO TO 2.
2. CHECK LINE PRESSURE
Perform line pressure test. Refer to AT- 4 6 , "
LINE PRESSURE TEST" .
OK or NG
OK >> GO TO 3.
NG >> GO TO 6.
BCIA0031E
AT-284
REPAIR FOR COMPONENT PARTS
Check to see that retainer plates are properly positioned in con-
trol valve upper body.
Oil Strainer
Check wire netting of oil strainer for damage. Replace if necessary.
Shift Solenoid Valves “A” and “B”, Line Pressure Solenoid Valve, Torque Converter Clutch
Solenoid Valve and Overrun Clutch Solenoid Valve
Measure resistance.
A/T Fluid Temperature Sensor
Measure resistance.
SCIA4979E
SCIA3291E
Item TerminalResistance
(Approx.)
Shift solenoid valve A 2 Ground 20 - 30 Ω
Shift solenoid valve B 1 Ground 5 - 20Ω
Line pressure solenoid valve 4 Ground 2.5 - 5.0Ω
Torque converter clutch
solenoid valve5Ground5 - 20Ω
Overrun clutch solenoid
valve3 Ground 20 - 30Ω
SCIA7532E
Item Terminal Temperature°C (°F)Resistance
(Approx.)
A/T fluid tem-
perature sensor6 - 720 (68) 2.5 kΩ
80 (176) 0.3 kΩ
SCIA7533E
AT-368
SERVICE DATA AND SPECIFICATIONS (SDS)
Band ServoBCS001P9
RETURN SPRING
Unit: mm (in)
Output ShaftBCS001PA
SEAL RING CLEARANCE
SEAL RING
END PLAY
Bearing RetainerBCS001PB
SEAL RING CLEARANCE
Total End PlayBCS001PC
Reverse Clutch End PlayBCS001PD
Removal and InstallationBCS001PE
Shift Solenoid ValvesBCS001PK
Solenoid ValvesBCS001PL
A/T Fluid Temperature SensorBCS001PM
Return spring Free length Outer diameter
2nd servo return spring 32.5 (1.280) 25.9 (1.020)
OD servo return spring 62.6 (2.465) 21.7 (0.854)
Output shaft seal ring clearance mm
(in)Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Outer diameter mm (in) Inner diameter mm (in) Width mm (in)
33.71 (1.327) 30.25 (1.191) 1.95 (0.077)
Output shaft end play mm (in) 0 - 0.15 (0 - 0.0059)
Bearing retainer seal ring
clearance mm (in)Standard 0.10 - 0.30 (0.0039 - 0.0118)
Allowable limit 0.30 (0.0118)
Total end play mm (in) 0.25 - 0.55 (0.0098 - 0.0217)
Reverse clutch end play mm (in) 0.61 - 1.0 (0.0240 - 0.039)
Distance between end of converter housing
and torque converter mm (in)QR20DE engine models 19 (0.75)
VQ23DE engine models 14 (0.55)
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
Solenoid valves Resistance (Approx.)ΩTe r m i n a l N o .
Shift solenoid valve A 20 - 30 2
Shift solenoid valve B 5 - 20 1
Overrun clutch solenoid valve 20 - 30 3
Line pressure solenoid valve 2.5 - 5 4
Torque converter clutch solenoid valve 5 - 20 5
Condition Specification (Approx.)
Cold [20°C (68°F)]
↓
Hot [80°C (176°F)]1.5 V
↓
0.5 V2.5 kΩ
↓
0.3 kΩ
ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION AT C
A
B
AT C
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Working with HFC-134a (R-134a) ..... 5
General Refrigerant Precautions .............................. 6
Precautions for Refrigerant Connection ................... 6
ABOUT ONE-TOUCH JOINT ................................ 6
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ...................................................... 8
O-RING AND REFRIGERANT CONNECTION ..... 9
Precautions for Servicing Compressor .................... 11
Precautions for Service Equipment ........................ 12
RECOVERY/RECYCLING EQUIPMENT ............ 12
ELECTRICAL LEAK DETECTOR ....................... 12
VACUUM PUMP ................................................. 12
MANIFOLD GAUGE SET .................................... 12
SERVICE HOSES ............................................... 13
SERVICE COUPLERS ........................................ 13
REFRIGERANT WEIGHT SCALE ...................... 13
CALIBRATING ACR4 WEIGHT SCALE .............. 13
CHARGING CYLINDER ...................................... 14
Precautions for Leak Detection Dye ....................... 14
IDENTIFICATION ................................................ 14
IDENTIFICATION LABEL FOR VEHICLE ........... 14
PREPARATION ......................................................... 15
Special Service Tools ............................................. 15
HFC-134a (R-134a) Service Tools and Equipment ... 16
Commercial Service Tools ...................................... 18
REFRIGERATION SYSTEM ..................................... 19
Refrigerant Cycle ................................................... 19
REFRIGERANT FLOW ....................................... 19
FREEZE PROTECTION ..................................... 19
Refrigerant System Protection ............................... 19
REFRIGERANT PRESSURE SENSOR ............. 19
PRESSURE RELIEF VALVE ............................... 19
Component Layout ................................................. 20LUBRICANT .............................................................. 21
Maintenance of Lubricant Quantity in Compressor ... 21
LUBRICANT ........................................................ 21
LUBRICANT RETURN OPERATION .................. 21
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 22
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 22
AIR CONDITIONER CONTROL ............................... 24
Description of Air Conditioner LAN Control System ... 24
System Construction .............................................. 24
OPERATION ........................................................ 24
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 25
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 26
FAN SPEED CONTROL ...................................... 26
INTAKE DOOR CONTROL ................................. 26
MODE DOOR CONTROL ................................... 26
MAGNET CLUTCH CONTROL ........................... 27
SELF-DIAGNOSIS SYSTEM .............................. 27
Description of Control System ................................ 28
Control Operation ................................................... 29
DISPLAY SCREEN .............................................. 29
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (DRIVER
SIDE) ................................................................... 29
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (PASSEN-
GER SIDE) .......................................................... 29
AUTO SWITCH ................................................... 29
A/C SWITCH ....................................................... 29
FAN SWITCH ...................................................... 29
INTAKE SWITCH ................................................. 30
MODE SWITCH .................................................. 30
DEFROSTER (DEF) SWITCH ............................. 30
REAR WINDOW DEFOGGER SWITCH ............. 30
DUAL SWITCH .................................................... 30
Fail-safe Function ................................................... 30