2003 NISSAN TEANA tightening the crankshaft

TIMING CHAIN
EM-183
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e. Tighten mounting bolts in numerical order as shown in the fig-
ure.

There are two types of mounting bolt. Refer to the following
for locating bolts.
f. After all bolts tightening, retighten them to the specified in
numerical order as shown in the figure.

If liquid gasket protrudes, wipe it off immediately.
g. After installing rear timing chain case, check surface height dif-
ference between the following parts on the oil pan (upper)
mounting surface.

If not within standard, repeat the installation procedure.
3. Install water pump with new O-rings. Refer to CO-46, "
WATER PUMP" .
4. Make sure that dowel pin hole, dowel pin and crankshaft key are
located as shown in the figure. (No. 1 cylinder at compression
TDC)
NOTE:
Though camshaft does not stop at the position as shown in the
figure, for the placement of cam nose, it is generally accepted
camshaft is placed for the same direction of the figure.
CAUTION:
Hole on small dia. side must be used for intake side dowel pin hole. Do not misidentify (ignore big
dia. side).
5. Install timing chain (secondary) and camshaft sprockets (INT and EXH) as follows:
CAUTION:
Mating marks between timing chain and sprockets slip easily. Confirm all mating mark positions
repeatedly during the installation process.Bolt length: Bolt position
20 mm (0.79 in) : 1, 2, 3, 6, 7, 8, 9, 10
16 mm (0.63 in) : Except the above
: 12.7 N·m (1.3 kg-m, 9 ft-lb)
SEM735G
Standard
Rear timing chain case to cylinder block:
−0.24 to 0.14 mm (−0.009 to 0.006 in)
SEM943G
Camshaft dowel pin hole (intake side)
: At cylinder head upper face side in each bank
Camshaft dowel pin (exhaust side)
: At cylinder head upper face side in each bank
Crankshaft key
: At cylinder head side of right bank
KBIA1073E

EM-236
[VQ]
CYLINDER BLOCK

9. Tighten main bearing cap bolts in numerical order as shown in
the figure as follows:
a. Apply new engine oil to threads and seat surfaces of main bear-
ing cap bolts.
b. Tighten main bearing cap bolts in several different steps.
c. Turn all main bearing cap bolts 90 degrees clockwise. (Angle
tightening)
CAUTION:
Use angle wrench [SST: KV10112100] to check tightening
angle. Do not make judgment by visual inspection.

After installing main bearing cap bolts, make sure that crank-
shaft can be rotated smoothly by hand.

Check crankshaft end play. Refer to EM-245, "CRANKSHAFT
END PLAY" .
10. Inspect outer diameter of connecting rod bolts. Refer to EM-253, "
CONNECTING ROD BOLT OUTER
DIAMETER" .
11. Install piston to connecting rod as follows:
a. Using snap ring pliers, install new snap ring to the groove of piston rear side.

Insert it fully into groove to install.
b. Install piston to connecting rod.

Using industrial use drier or similar tool, heat piston until piston pin can be pushed in by hand without
excess force [approx. 60 to 70°C (140 to 158°F)]. From the front to the rear, insert piston pin into piston
and connecting rod.

Assemble so that the front mark on the piston head and the
cylinder number on connecting rod are positioned as shown in
the figure.
c. Install new snap ring to the groove of the piston front side.

Insert it fully into groove to install.

After installing, make sure that connecting rod moves
smoothly.
12. Using piston ring expander (commercial service tool), install pis-
ton rings.
CAUTION:

When installing piston rings, be careful not to damage
piston.

Be careful not to damage piston rings by expending them
excessively. : 35.3 N·m (3.6 kg-m, 26 ft-lb)
PBIC1800E
PBIC0921E
SEM838F
PBIC0087E

EM-238
[VQ]
CYLINDER BLOCK


Match the stamped cylinder number marks on connecting rod
with those on connecting rod bearing cap to install.

Be sure that front mark on connecting rod bearing cap is fac-
ing front of engine.
16. Tighten connecting rod nuts (VQ23DE) or connecting rod bolts (VQ35DE) as follows:
a. Apply engine oil to the threads and seats of connecting rod nuts or bolts.
b. Tighten connecting rod nuts or bolts.
c. Then tighten all connecting rod nuts or bolts 90 degrees clock-
wise. (Angle tightening)
CAUTION:
Use angle wrench [SST: KV10112100] to check tightening
angle. Do not make judgment by visual inspection.

After tightening connecting rod nuts or bolts, make sure that
crankshaft rotates smoothly.
17. Install rear oil seal retainer to cylinder block.

Apply new engine oil to both oil seal lip and dust seal lip.

Apply a continuous bead of liquid gasket with tube presser
[SST: WS39930000] to rear oil seal retainer as shown in the
figure.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
Replace with a new part.
NOTE:
Regard both rear oil seal and retainer as an assembly.
18. Install pilot converter.

With drift [outer diameter: approx. 33 mm (1.30 in)], press-fit
as far as it will go.
PBIC0809E
: 19.6 N·m (2.0 kg-m, 14 ft-lb)
SEM953E
PBIC2649E
PBIC0899E

CYLINDER BLOCK
EM-251
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CRANKSHAFT PIN JOURNAL DIAMETER

Measure outer diameter of crankshaft pin journal with microme-
ter.

If out of the standard, measure the connecting rod bearing oil
clearance. Then use undersize bearing. Refer to EM-251,
"CONNECTING ROD BEARING OIL CLEARANCE" .
CRANKSHAFT OUT-OF-ROUND AND TAPER

Measure the dimensions at four different points as shown in the
figure on each main journal and pin journal with micrometer.

Out-of-round is indicated by the difference in the dimensions
between “X” and “Y” at “A” and “B”.

Taper is indicated by the difference in the dimensions between
“A” and “B” at “X” and “Y”.

If the measured value exceeds the limit, correct or replace crankshaft.

If corrected, measure the bearing oil clearance of the corrected main journal and/or pin journal. Then
select main bearing and/or connecting rod bearing. Refer to EM-252, "
MAIN BEARING OIL CLEAR-
ANCE" and/or EM-251, "CONNECTING ROD BEARING OIL CLEARANCE" .
CRANKSHAFT RUNOUT

Place V-block on precise flat table, and support the journals on
the both end of crankshaft.

Place dial indicator straight up on the No. 3 journal.

While rotating crankshaft, read the movement of the pointer on
dial indicator. (Total indicator reading)

If it exceeds the limit, replace crankshaft.
CONNECTING ROD BEARING OIL CLEARANCE
Method by Calculation

Install connecting rod bearings to connecting rod and connect-
ing rod bearing cap, and tighten connecting rod nuts (VQ23DE)
or connecting rod bolts (VQ35DE) to the specified torque. Refer
to EM-233, "
ASSEMBLY" for the tightening procedure.

Measure the inner diameter of connecting rod bearing with
inside micrometer.
(Bearing oil clearance) = (Connecting rod bearing inner diameter) –
(Crankshaft pin journal diameter)Standard
VQ23DE : 44.956 - 44.974 mm (1.7699 - 1.7706 in) dia.
VQ35DE : 51.956 - 51.974 mm (2.0455 - 2.0462 in) dia.
PBIC0127E
Limit:
Out-of-round (Difference between “X” and “Y”)
: 0.002 mm (0.0001 in)
Taper (Difference between “A” and “B”)
: 0.002 mm (0.0001 in)
SBIA0535E
Standard : Less than 0.05 mm (0.002 in)
Limit : 0.1 mm (0.004 in)
SEM346D
PBIC1642E

EM-252
[VQ]
CYLINDER BLOCK


If calculated value exceeds the limit, select proper connecting rod bearing according to connecting rod big
end diameter and crankshaft pin journal diameter to obtain the specified bearing oil clearance. Refer to
EM-241, "
HOW TO SELECT CONNECTING ROD BEARING" .
Method of Using Plastigage

Remove oil and dust on crankshaft pin journal and the surfaces of each bearing completely.

Cut plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.

Install connecting rod bearings to connecting rod and connecting rod bearing cap, and tighten connecting
rod nuts (VQ23DE) or connecting rod bolts (VQ35DE) to the specified torque. Refer to EM-233, "
ASSEM-
BLY" for the tightening procedure.
CAUTION:
Do not rotate crankshaft.

Remove connecting rod bearing cap and bearing, and using
scale on plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING OIL CLEARANCE
Method by Calculation

Install main bearings to cylinder block and main bearing caps,
and tighten main bearing cap bolts with main bearing beam
(VQ35DE) to the specified torque. Refer to EM-233, "
ASSEM-
BLY" for the tightening procedure.

Measure the inner diameter of main bearing with bore gauge.
(Bearing clearance) = (Main bearing inner diameter) – (Crankshaft
main journal diameter)

If calculated value exceeds the limit, select proper main bearing according to main bearing inner diameter
and crankshaft main journal diameter to obtain the specified bearing oil clearance. Refer to EM-242,
"HOW TO SELECT MAIN BEARING" .
Method of Using Plastigage

Remove oil and dust on crankshaft main journal and the surfaces of each bearing completely.

Cut plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.

Install main bearings to cylinder block and main bearing caps, and tighten main bearing bolts with main
bearing beam (VQ35DE) to the specified torque. Refer to EM-233, "
ASSEMBLY" for the tightening pro-
cedure.
CAUTION:
Do not rotate crankshaft.Standard : 0.034 - 0.059 mm (0.0013 - 0.0023 in)
(actual clearance)
Limit : 0.070 mm (0.0028 in)
PBIC1149E
Standard : 0.035 - 0.045 mm (0.0014 - 0.0018 in)
(actual clearance)
Limit : 0.065 mm (0.0026 in)
PBIC1644E

IDX-3
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IDX
ALPHABETICAL INDEX
CAN (Controller Area Network) . BL-23, BL-48, BL-77,
GW-56
, SE-16
CAN communication EC-113, EC-458, AT-27, CVT-19,
CVT-53
, BL-23, BL-48, BL-77, GW-56, SE-16, WW-9
Canister-See EVAP canister ............... EC-29, EC-369
CHARGE - Wiring diagram ................................ SC-28
Charging system ................................................ SC-27
Chassis and body maintenance ........................ MA-35
CHIME - Wiring diagram ..................................... DI-60
CIGAR - Wiring diagram .................................. WW-60
Cigarette lighter ............................................... WW-60
Circuit breaker ................................................... PG-16
Closed loop control .............................. EC-22, EC-359
Collision diagnosis ........................................... SRS-55
Combination meter ............................................... DI-4
COMM - Wiring diagram ........................ AV-49, AV-73
Component Location (auto A/C) ...................... ATC-36
Compression pressure(QR20DE) ...................... EM-65
Compression pressure(VQ23DE and VQ35DE) ...........
EM-210
Compressor clutch removal and installation .. ATC-136
Compressor special service tool ...................... ATC-15
Condenser ..................................................... ATC-142
Connecting rod bearing clearance(QR20DE) .. EM-105
Connecting rod bearing clearance(VQ23DE and
VQ35DE) ......................................................... EM-251
Connecting rod bushing clearance(QR20DE) . EM-101
Connecting rod bushing clearance(VQ23DE and
VQ35DE) ......................................................... EM-247
Connecting rod(QR20DE) ............................... EM-101
Connecting rod(VQ23DE and VQ35DE) ......... EM-247
CONSULT-II for engine ....................... EC-80, EC-425
CONSULT-II Reference value (CVT) .............. CVT-43
Control units (terminal arrangement) ................. PG-74
Control valve (CVT) ......................................... CVT-23
Controller Area Network (CAN) . BL-23, BL-48, BL-77,
GW-56
, SE-16
Converter housing installation ............ AT-244, AT-355
COOL/F - Wiring diagram .................. EC-222, EC-579
Coolant mixture ratio ......................................... MA-15
Coolant replacement(QR20DE) ......................... MA-16
Coolant replacementVQ35DE ........................... MA-25
Cooling circuit (engine)(QR20DE) ....................... CO-8
Cooling circuit (engine)(VQ32DE and VQ35DE) CO-32
Cooling fan control ........................................... EC-575
Cooling fan motor ............................................ EC-575
Cooling fan relay .............................................. EC-575
Cooling fan(QR20DE) ........................................ CO-20
Cooling fan(VQ23DE and VQ35DE) .................. CO-44
Cowl top ............................................................... EI-21
Cowl top cover ..................................................... EI-21
Crankcase ventilation system - See Positive crankcase
ventilation ............................................ EC-30
, EC-370
Crankshaft position sensor (POS) ..... EC-169, EC-517
Crankshaft(QR20DE) ...................................... EM-104
Crankshaft(VQ23DE and VQ35DE) ................ EM-251
Crash zone sensor .......................................... SRS-44
CVT air breather hose ................................... CVT-186
CVT control system ......................................... CVT-16
CVT cross-sectional view ................................ CVT-15
CVT Electrical parts location ............................ CVT-30
CVT fluid checking ................ CVT-13, CVT-32, MA-36
CVT Fluid Cooler ........................................... CVT-189
CVT fluid replacement ........................ CVT-14, MA-38
CVT fluid temparature sensor .......................... CVT-69
CVT hydraulic control system .......................... CVT-17
CVT indicator ...................................................... DI-52
CVT self-diagnoses ......................................... CVT-47
CVT shift lock system .................................... CVT-180
CVT trouble diagnoses .................................... CVT-24
CVTIND - Wiring diagram ................................... DI-52
Cylinder block boring(QR20DE) ..................... EM-104
Cylinder block(QR20DE) .................................. EM-81
Cylinder block(VQ23DE and VQ35DE) .......... EM-228
Cylinder head bolt tightening(QR20DE) ........... EM-68
Cylinder head bolt tightening(VQ23DE and VQ35DE) .
EM-213
Cylinder head(QR20DE) ................................... EM-65
Cylinder head(VQ23DE and VQ35DE) ........... EM-210
D
D/LOCK - Wiring diagram .................................. BL-25
Diagnosis sensor unit ..................................... SRS-47
Diagnostic trouble code (DTC) for OBD system EC-10,
EC-34
, EC-347, EC-375
Diagnostic trouble code (DTC) inspection priority chart
EC-58
, EC-400, CVT-24
Differentil side oil seal .................................... CVT-187
Display and amp.assembly ............... ATC-44, ATC-56
Display Control Unit ........................................... AV-61
Display Unit ........................................................ AV-41
Door glass ........................................... GW-46, GW-50
Door glass Fitting Adjustment(Front) ................ GW-49
Door glass Fitting Adjustment(Rear) ................. GW-53
Door lock .......................................................... BL-123
Door mirror .......................................... GW-74, GW-77
Door trim ............................................................. EI-35
Door, front ........................................... BL-119, GW-46
Door, rear ............................................ BL-119, GW-50
Drive belt inspection(QR20DE) ......................... MA-16
Drive belt inspection(VQ23DE and VQ35DE) ... MA-24
Drive belt(QR20DE) .......................................... EM-14
Drive belt(VQ23DE and VQ35DE) .................. EM-128
Drive shaft ......................................................... MA-43
Driver air bag .................................................. SRS-35
Dropping resistor (A/T) .................................... AT-132
Duct and grilles .............................................. ATC-126
E
ECM input/output signal ....................... EC-72
, EC-415
ECM power supply EC-106, EC-193, EC-451, EC-541
ECM/PW - Wiring diagram ................. EC-194, EC-542
ECTS - Wiring diagram ...................... EC-133, EC-476
Electric sunroof .................................................. RF-10
Electric throttle control actuator ........ EC-197, EC-200,
EC-213
, EC-552, EC-555

MA-24
ENGINE MAINTENANCE (VQ23DE AND VQ35DE)

ENGINE MAINTENANCE (VQ23DE AND VQ35DE)PFP:00100
Checking Drive BeltsBLS0005J
WARNING:
Be sure to perform the following when engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection at a point on the belt midway
between pulleys.

Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.

When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point.

Adjust if belt deflection exceeds the limit.
CAUTION:

When checking belt deflection immediately after installa-
tion, first adjust it to the specified value. Then, after turning
crankshaft two turns or more, re-adjust to the specified
value to avoid variation in deflection between pulleys.

Release the tension by loosing lock nut and turning adjust-
ing bolt when adjusting the belt. Tighten once the lock nut
at 4.9 N·m (0.50 Kg-m, 43 in-lb). Then, adjust the belt ten-
sion by loosing lock nut between 45° and 90°.
Belt Deflection
Tension AdjustmentBLS0005K
CAUTION:

When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.

When deflection of belt being used exceeds “Limit”, adjust it to value for “After adjustment”.

When checking belt deflection immediately after installation, first adjust it to the specified value.
Then, after turning crankshaft two turns or more, re-adjust to the specified value to avoid variation
in deflection between pulleys.

When installing belt, make sure that it is correctly engaged with pulley groove.

Keep engine oil, working fluid and engine coolant away from belt.

Do not twist or bend belt excessively.
PBIC2449E
PBIC1162E
Deflection adjustment Unit: mm (in)
Used belt
New belt
Limit After adjustment
Alternator and A/C compressor
belt7 (0.28)4.2 - 4.6
(0.17 - 0.18)3.7 - 4.1
(0.15 - 0.16)
Power steering oil pump belt 11 (0.43)7.3 - 8.0
(0.29 - 0.30)6.5 - 7.2
(0.26 - 0.28)
Applied pushing force 98 N (10 Kg, 22 lb)
PortionBelt tightening method for adjustment
Alternator and A/C compressor belt Adjusting bolt on idler pulley
Power steering oil pump belt Adjusting bolt on power steering oil pump