FL-8
FUEL TANK
FUEL TANKPFP:17202
Removal and InstallationBBS005AI
REMOVAL
WARNING:
Be sure to read “General Precautions” before working on the fuel system. Refer to FL-3, "
General Pre-
cautions" .
Drain fuel from fuel tank if necessary. Refer to FL-4, "REMOVAL" .
CAUTION:
For the safety work and to maintain fuel tank gravity at center, drain fuel to the level where fuel
tank weight at left and right becomes equal.
Perform work on level place.
1. Perform steps 2 to 7 of “REMOVAL” in “FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP
ASSEMBLY”. Refer to FL-4, "
REMOVAL" .
2. Remove center muffler. Refer to EX-2, "
EXHAUST SYSTEM" .
3. Remove center muffler mounting rubber. Refer to EX-2, "
EXHAUST SYSTEM" .
4. Move parking brake rear right and left cables from the lower part of fuel tank. Refer to PB-3, "
PA R K I N G
BRAKE CONTROL" .
5. Support bottom of rear suspension member with transmission jack, and descend rear suspension assem-
bly. Refer to RSU-5, "
REAR SUSPENSION ASSEMBLY" .
6. Remove fuel tank protector.
1. Fuel filler tube 2. Vent hose 3. Fuel tank
4. Fuel tank mounting band 5. Clip 6. Fuel tank protector
7. Fuel tank mounting band 8. Fuel filler hose 9. Grommet
10. Fuel filler cap 11. EVAP hose
PBIC2527E
IDX-4
ALPHABETICAL INDEX
Electric throttle control actuator (VQ23DE and VQ35DE)
EM-137
Electrical load signal circuit ................ EC-280, EC-670
Electrical unit ..................................................... PG-74
Electrical units location ...................................... PG-67
Electronic ignition (EI) system ............. EC-23, EC-360
EMNT - Wiring diagram ................................... EC-673
ENG SS - Wiring diagram ................................ AT-117
Engine control circuit diagram ............. EC-70, EC-413
Engine control component parts location .......... EC-64,
EC-406
Engine control module (ECM) ............ EC-190, EC-538
Engine control system diagram and chart ........ EC-20,
EC-357
Engine coolant temperature sensor (ECTS) ... EC-131,
EC-474
Engine coolant(QR20DE) ................................. CO-10
Engine coolant(VQ23DE and VQ35DE) ........... CO-34
Engine fail-safe system ........................ EC-59, EC-401
Engine mounting control (Front) ...................... EC-672
Engine oil filter replacement(QR20DE) ............. MA-21
Engine oil filter replacement(VQ23DE and VQ35DE) ...
MA-31
Engine oil precautions .......................................... GI-8
Engine oil replacement(QR20DE) .................... MA-20
Engine oil replacementVQ23DE and VQ35DE . MA-30
Engine oil(QR20DE) ............................................ LU-7
Engine oil(VQ23DE and VQ35DE) .................... LU-19
Engine removal(QR20DE) ................................ EM-77
Engine removal(VQ23DE and VQ35DE) ........ EM-223
Engine trouble diagnoses ................................ EC-394
ETC1 - Wiring diagram ...................... EC-201, EC-556
ETC2 - Wiring diagram ...................... EC-209, EC-564
ETC3 - Wiring diagram ...................... EC-214, EC-569
EVAP canister ...................................... EC-29, EC-369
EVAP canister purge volume control solenoid valve ....
EC-282
, EC-677
EVAP vapor lines inspection ............................. MA-23
EVAP vapor lines inspection(VQ23DE and VQ35DE) ..
MA-34
EVAP vapor lines inspectionVQ23DE and VQ35DE ....
MA-33
Evaporative emission (EVAP) system . EC-27, EC-366
Evaporator ..................................................... ATC-144
Exhaust manifold(QR20DE) ............................. EM-23
Exhaust manifold(VQ23DE and VQ35DE) ..... EM-140
Exhaust system ................................................... EX-2
Exhaust system inspection ..................... EX-2, MA-35
Expansion valve ............................................. ATC-145
F
F/FOG - Wiring diagram ................................... LT-129
F/LID - Wiring diagram ....................................... BL-45
F/PUMP - Wiring diagram .................. EC-296, EC-691
Floor trim ............................................................. EI-52
Flow charts ......................................................... GI-24
Fluid temparature sensor (CVT) ...................... CVT-69
Fluids ................................................................ MA-14
Fluorescent leak detector ............................. ATC-146
Fog lamp, front ................................................. LT-126
Freeze frame data .............................. EC-35, EC-376
FRO2 - Wiring diagram ..................... EC-302, EC-309
FRO2B1 - Wiring diagram ................ EC-697, EC-707
FRO2B2 - Wiring diagram ................ EC-699, EC-709
Front bumper ...................................................... EI-14
Front door ............................. BL-119, BL-123, GW-46
Front fog lamp .................................................. LT-126
Front passenger air bag .................................. SRS-39
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-46
Front side air bag ............................................ SRS-40
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ...................................... CVT-70
Fuel cut control (at no load high engine speed) EC-24,
EC-361
Fuel gauge ............................................................ DI-4
Fuel injector and fuel tube(QR20DE) ................ EM-34
Fuel injector and fuel tube(VQ23DE and VQ35DE) ......
EM-155
Fuel lid opener, electric ...................................... BL-44
Fuel line inspection .............................................. FL-3
Fuel line inspection(QR20DE) .......................... MA-20
Fuel line inspectionVQ23DE and VQ35DE ....... MA-30
Fuel pressure check ........................... EC-49, EC-392
Fuel pressure release ......................... EC-49, EC-392
Fuel pump ......................................... EC-295, EC-690
Fuel pump and gauge .......................................... FL-4
Fuel system ......................................................... FL-3
Fuel tank .............................................................. FL-8
Fuel tank vacuum relief valve ............. EC-29, EC-369
Fuse .................................................................. PG-16
Fuse and fusible link box .................................. PG-80
Fusible link ........................................................ PG-16
G
Gauges ................................................................. DI-4
Glass ...................................... GW-11, GW-46, GW-50
Grease .............................................................. MA-14
Grille - See Exterior ............................................ EI-20
Ground distribution ........................................... PG-29
H
H/AIM - Wiring diagram ................................... LT-122
H/LAMP - Wiring diagram .................................. LT-42
Harness connector ............................................ PG-71
Harness layout .................................................. PG-42
Hazard warning lamp ....................................... LT-152
Headlamp aiming control ...................... LT-99, LT-122
Headlamp leveler - See Headlamp aiming control ........
LT-122
Headlining - See Roof trim .................................. EI-54
Heated oxygen sensor 1 ..... EC-143, EC-150, EC-301
Heated oxygen sensor 1 (bank 1) .... EC-486, EC-496,
EC-696
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
E
F
G
H
I
J
K
M
SECTION MA
A
B
MA
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
DESCRIPTION ............................................................ 4
Pre-Delivery Inspection Items .................................. 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
OUTSIDE THE VEHICLE ...................................... 6
INSIDE THE VEHICLE .......................................... 6
UNDER THE HOOD AND VEHICLE .................... 7
PERIODIC MAINTENANCE ....................................... 8
Periodic Maintenance ............................................... 8
ENGINE AND EMISSION CONTROL MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE ................................................................. 11
CHASSIS AND BODY MAINTENANCE ............. 12
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 13
RECOMMENDED FLUIDS AND LUBRICANTS ...... 14
Fluids and Lubricants ............................................. 14
SAE Viscosity Number ........................................... 15
GASOLINE ENGINE ........................................... 15
Anti-Freeze Coolant Mixture Ratio ......................... 15
ENGINE MAINTENANCE (QR20DE) ....................... 16
Checking Drive Belts .............................................. 16
Tension Adjustment ................................................ 16
Changing Engine Coolant ...................................... 16
DRAINING ENGINE COOLANT ......................... 16
REFILLING ENGINE COOLANT ........................ 17
FLUSHING COOLING SYSTEM ......................... 18
Checking Cooling System ...................................... 18
CHECKING COOLING SYSTEM HOSES .......... 19
CHECKING RADIATOR CAP .............................. 19
CHECKING RADIATOR SYSTEM FOR LEAKS ... 20
Checking Fuel Lines ............................................... 20
Changing Air Cleaner Filter .................................... 20VISCOUS PAPER TYPE ..................................... 20
Changing Engine Oil ............................................... 20
Changing Oil Filter .................................................. 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 22
INSPECTION AFTER INSTALLATION ................ 22
Checking and Changing Spark Plugs ..................... 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
Checking EVAP Vapor Lines .................................. 23
ENGINE MAINTENANCE (VQ23DE AND VQ35DE) ... 24
Checking Drive Belts .............................................. 24
Tension Adjustment ................................................ 24
ALTERNATOR AND A/C COMPRESSOR BELT ... 25
POWER STEERING OIL PUMP BELT ................ 25
Changing Engine Coolant ....................................... 25
DRAINING ENGINE COOLANT .......................... 26
REFILLING ENGINE COOLANT ......................... 26
FLUSHING COOLING SYSTEM ......................... 27
Checking Cooling System ...................................... 28
CHECKING COOLING SYSTEM HOSES ........... 28
CHECKING RADIATOR CAP .............................. 28
CHECKING RADIATOR ...................................... 29
CHECKING COOLING SYSTEM FOR LEAKS ... 29
Checking Fuel Lines ............................................... 30
Changing Air Cleaner Filter .................................... 30
VISCOUS PAPER TYPE ..................................... 30
Changing Engine Oil ............................................... 30
Changing Oil Filter .................................................. 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
INSPECTION AFTER INSTALLATION ................ 32
Changing Spark Plug (Platinum-Tipped Type) ....... 32
REMOVAL ........................................................... 32
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
Checking Positive Crankcase Ventilation System ... 33
PCV (POSITIVE CRANKCASE VENTILATION)
VALVE ................................................................. 33
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsBLS0005D
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel lines and connections for leaks
Engine oil level and oil leaks
Brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnables
Engine performance
MA-8
PERIODIC MAINTENANCE
PERIODIC MAINTENANCEPFP:00026
Periodic MaintenanceBLS0008Z
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE
(Annual Mileage <30,000 Km [18,000 miles]/year)
QR and VQ ENGINE
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace
[ ] = At the specified distance only
NOTE:
(1) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(2) Replace the drive belt if found damaged or if the auto tensioner reading (for QR20DE engine) reaches the maximum
limit.
(3) First replace at 100,000 km (60,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform “I”
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
(5) Perform only according to “Maintenance Under Severe Driving Conditions” for models without Euro-OBD system.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”. MAINTENANCE OPERATIONMAINTENANCE INTERVAL Reference page
Perform either at number of kilometers
(miles) or months, whichever comes first.km x
1,000
(Miles x
1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96QR20DEVQ23DE
VQ35DE
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE
(1)EM-50
EM-202
Drive beltsSee
NOTE
(2)I IIIIIIIMA-16MA-24
Engine oil (Use recommended oil.)RR RRRRRRMA-20MA-30
Engine oil filter (Use genuine NISSAN part
or equivalent)RR RRRRRRMA-21MA-31
Engine anti-freeze coolant (Use Genuine
NISSAN Anti-freeze Coolant or equivalent
in its quality.)See
NOTE
(3)IMA-16
MA-25
Cooling system I IIIIIIIMA-18MA-28
Positive crankcase ventilation (PCV) sys-
tem (VQ engine only)IIII—MA-33
Fuel and EVAP vapor lines I I I IMA-23MA-34
Air cleaner filterRRMA-20MA-30
Fuel filter (In-tank type)See
NOTE
(4)——
Spark plugs (Platinum-tipped type) [R] [R] [R] [R]MA-22
MA-32
Heated oxygen sensorSee
NOTE
(5)EC-150,
EC-143EC-496,
EC-486
PERIODIC MAINTENANCE
MA-11
C
D
E
F
G
H
I
J
K
MA
B
MA
ENGINE AND EMISSION CONTROL MAINTENANCE
(Annual Mileage >30,000 Km [18,000 miles]/year)
QR and VQ ENGINE
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace,.
NOTE:
(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(2) Replace the drive belt if found damaged or if the auto tensioner reading (for QR20DE engine) reaches the maximum
limit.
(3) First replace at 100,000 Km (60,000 miles), then every 60,000 km (36,000 miles). Perform “I” (Checking the mixture ratio
and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
(5) Perform only according to “Maintenance Under Severe Driving Conditions” for models without EURO-OBD system.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”. MAINTENANCE OPERATIONMAINTENANCE INTERVAL Reference page
Perform at number of kilometers (miles)
basis only.km x
1,000
(Miles x
1,000)15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)QR20DEVQ23DE
VQ35DE
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE
(1)EM-50
EM-202
Drive beltsSee
NOTE
(2)IIIIIIIIMA-16MA-24
Engine oil (Use recommended oil.)RR RRRRRRMA-20MA-30
Engine oil filter (Use genuine NISSAN part
or equivalent)RR RRRRRRMA-21MA-31
Engine anti-freeze coolant (Use Genuine
NISSAN Anti-freeze Coolant or equivalent
in its quality.)See
NOTE
(3)IMA-16
MA-25
Cooling system I I I IMA-18MA-28
Positive crankcase ventilation (PCV) sys-
tem (VQ engine only)IIII—MA-33
Fuel and EVAP vapor lines I IMA-23MA-34
Air cleaner filterRRMA-20MA-30
Fuel filter (In-tank type)See
NOTE
(4)——
Spark plugs (Platinum-tipped type) R R R RMA-22
MA-32
Heated oxygen sensorSee
NOTE
(5)EC-150EC-
143
EC-
496EC-
486
MA-20
ENGINE MAINTENANCE (QR20DE)
CHECKING RADIATOR SYSTEM FOR LEAKS
To check for leaks, apply pressure to the cooling system with
radiator cap tester (commercial service tool) and radiator cap
tester adapter [SST].
WARNING:
Do not remove radiator cap when engine is hot. Serious
burns could occur from high-pressure engine coolant
escaping from radiator.
CAUTION:
Higher testing pressure than specified may cause radiator
damage.
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.
If anything is found, repair or replace damaged parts.
Checking Fuel LinesBLS00094
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterBLS00095
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between replacement intervals. Refer to MA-8,
"PERIODIC MAINTENANCE".
Removal
1. Unhook air cleaner case (lower) side clips and lift up air cleaner case (upper).
2. Remove air cleaner filter.
Installation
Installation is the reverse order of removal.
Changing Engine OilBLS00096
WARNING:
Be careful not to burn yourself, as engine oil may be hot.Testing pressure
: 157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC756AA
SMA803A
PBIC2452E
MA-30
ENGINE MAINTENANCE (VQ23DE AND VQ35DE)
Checking Fuel LinesBLS0005N
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterBLS0005O
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between replacement intervals. Refer to MA-8, "PERI-
ODIC MAINTENANCE" .
Removal
1. Unhook air cleaner case (lower) side clips and lift up air cleaner case (upper).
2. Remove air cleaner filter.
Installation
Installation is the reverse order of removal.
Changing Engine OilBLS0005P
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer
to LU-19, "
ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-145, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SMA803A
PBIC2452E
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)